| Assessment Year | 2025 |
|---|---|
| Principal Product | Metal Coating |
| NAICS | 325510: Paint and Coating Manufacturing |
| SIC | 2851: Paints, Varnishes, Lacquers, Enamels, and Allied Products |
| Sales Range | $1 M to 5M |
| # of Employees | 19 |
| Plant Area |
60,000
ft2
|
| Annual Production | 1,500,000
pieces
|
| Production Hrs. Annual | 2,200
hrs
|
| Location (State) | Georgia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $30,421 | 235,980 |
kWh
|
$0.13 | |
| Natural Gas | $87,900 | 10,363 |
MMBtu
|
$8.48 | |
| Waste Disposal Costs | |||||
| Water Usage | $2,120 | 153 |
Tgal
|
$13.84 | |
| Water Disposal | $790 | 153 |
Tgal
|
$5.16 | |
| TOTAL YEARLY COSTS | $121,231 | ||||
| RECOMMENDED SAVINGS* | $166,214 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.1121: Use insulation in furnaces to facilitate heating / cooling | $1,309 | $1,884 | - |
$1,309
-
MMBtu
|
- | |
| 02 | 2.1125: Convert to oxyfuel burners | $37,798 | $25,000 |
$4,198
32,802
kWh
|
$33,600
-
MMBtu
|
- | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,154 | $1,570 |
$6,154
47,740
kWh
|
- | - | |
| 04 | 2.7316: Centralize control of exhaust fans to ensure their shutdown, or establish program to ensure manual shutdown | $210 | $500 |
$210
1,711
kWh
|
- | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,274 | $12,000 |
$5,274
40,920
kWh
|
- | - | |
| 06 | 2.1116: Improve combustion control capability | $2,372 | $1,000 | - |
$2,372
-
MMBtu
|
- | |
| 07 | 2.4323: Use optimum size and capacity equipment | $2,382 | $16,500 |
$2,382
18,480
kWh
|
- | - | |
| 08 | 2.4157: Establish a predictive maintenance program | $108,000 | $12,300 | - | - | $108,000 | |
| 09 | 2.2437: Recover waste heat from equipment | $2,714 | $5,000 | - |
$2,714
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $166,214 | $75,754 |
$18,218
141,653
kWh
|
$39,995
-
MMBtu
|
$108,000 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs