| Assessment Year | 2025 |
|---|---|
| Principal Product | Applied Coatings and Repair of Industrial Machine Parts |
| NAICS | 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| SIC | 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| Sales Range | $1 M to 5M |
| # of Employees | 18 |
| Plant Area |
25,000
ft2
|
| Annual Production | 32,919
units
|
| Production Hrs. Annual | 2,040
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $91,891 | 1,088,930 |
kWh
|
$0.084 | |
| Electricity Demand | $56,441 | 4,468 |
kW-mo/yr
|
$12.63 | |
| Electricity Fees | $2,834 | - |
|
- | |
| Natural Gas | $13,474 | 983 |
MMBtu
|
$13.71 | |
| Other Gas | $11,270 | 151 |
MMBtu
|
$74.59 | |
| Waste Disposal Costs | |||||
| Water Usage | $3,356 | 293 |
Tgal
|
$11.46 | |
| Water Disposal | $4,764 | 293 |
Tgal
|
$16.27 | |
| TOTAL YEARLY COSTS | $184,030 | ||||
| RECOMMENDED SAVINGS* | $68,459 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Other Gas Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2312: Minimize non-essential material in heat treatment process | $21,145 | $30,000 |
$21,145
251,736
kWh
|
- | - | - | - | |
| 02 | 2.3141: Use battery storage for demand control | $19,703 | $159,000 | - |
$19,703
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $13,640 | $6,680 | - |
$13,640
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.1331: Burn a less expensive grade of fuel | $6,724 | $40,000 |
$(-1,645.1)
(-19,584)
kWh
|
- | - |
$(-2,900.9)
-
MMBtu
|
$11,270
-
MMBtu
|
|
| 05 | 2.3212: Optimize plant power factor | $2,201 | $5,250 | - | - | $2,201 | - | - | |
| 06 | 2.6231: Utilize controls to operate equipment only when needed | $1,830 | $500 |
$1,830
21,787
kWh
|
- | - | - | - | |
| 07 | 2.4239: Eliminate or reduce compressed air usage | $1,078 | $400 |
$1,078
12,828
kWh
|
- | - | - | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $572 | $60 |
$572
6,804
kWh
|
- | - | - | - | |
| 09 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $551 | $375 |
$551
6,558
kWh
|
- | - | - | - | |
| 10 | 2.6231: Utilize controls to operate equipment only when needed | $507 | $100 |
$507
6,039
kWh
|
- | - | - | - | |
| 11 | 2.7135: Install occupancy sensors | $355 | $1,600 |
$355
4,227
kWh
|
- | - | - | - | |
| 12 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $153 | $255 |
$153
1,826
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $68,459 | $244,220 |
$24,546
292,221
kWh
|
$33,343
-
kW-mo/yr
|
$2,201 |
$(-2,900.9)
-
MMBtu
|
$11,270
-
MMBtu
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Other Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs