| Assessment Year | 2025 |
|---|---|
| Principal Product | Railway Fasteners |
| NAICS | 332111: Iron and Steel Forging |
| SIC | 3462: Iron and Steel Forgings |
| Sales Range | $10 M to 50M |
| # of Employees | 120 |
| Plant Area |
250,000
ft2
|
| Annual Production | 18,000,000
units
|
| Production Hrs. Annual | 5,760
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $524,757 | 7,875,600 |
kWh
|
$0.067 | |
| Electricity Demand | $364,795 | 24,358 |
kW-mo/yr
|
$14.98 | |
| Natural Gas | $85,065 | 19,592 |
MMBtu
|
$4.34 | |
| Waste Disposal Costs | |||||
| Water Usage | $20,103 | 6,994 |
Tgal
|
$2.87 | |
| Water Disposal | $23,090 | 6,493 |
Tgal
|
$3.56 | |
| TOTAL YEARLY COSTS | $1,017,810 | ||||
| RECOMMENDED SAVINGS* | $149,625 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.9114: Use solar heat to make electricty | $88,627 | $794,938 |
$88,627
1,328,747
kWh
|
- | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $39,658 | $1,500 |
$27,976
420,066
kWh
|
$11,682
-
kW-mo/yr
|
- | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $7,881 | $94 |
$5,560
83,485
kWh
|
$2,321
-
kW-mo/yr
|
- | |
| 04 | 2.6218: Turn off equipment when not in use | $3,979 | $900 |
$3,979
59,738
kWh
|
- | - | |
| 05 | 2.2437: Recover waste heat from equipment | $3,400 | $21,000 |
$(-564.0)
(-8,467)
kWh
|
- |
$3,964
-
MMBtu
|
|
| 06 | 2.5122: Replace high resistance ducts, pipes, and fittings | $3,915 | $1,640 |
$3,915
58,777
kWh
|
- | - | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $1,569 | $3,000 |
$1,569
23,558
kWh
|
- | - | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $596 | $1,186 |
$406
6,096
kWh
|
$190
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $149,625 | $824,258 |
$131,468
1,972,000
kWh
|
$14,193
-
kW-mo/yr
|
$3,964
-
MMBtu
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs