| Assessment Year | 2025 |
|---|---|
| Principal Product | Custom metal assemblies |
| NAICS | 332312: Fabricated Structural Metal Manufacturing |
| SIC | 3499: Fabricated Metal Products, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 480 |
| Plant Area |
150,000
ft2
|
| Annual Production | 500,000
pieces
|
| Production Hrs. Annual | 4,998
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $492,887 | 7,181,684 |
kWh
|
$0.069 | |
| Electricity Demand | $337,889 | 16,496 |
kW-mo/yr
|
$20.48 | |
| Natural Gas | $186,038 | 27,556 |
MMBtu
|
$6.75 | |
| LPG | $42,192 | 2,151 |
MMBtu
|
$19.62 | |
| Waste Disposal Costs | |||||
| Water Usage | $34,394 | 4,063 |
Tgal
|
$8.47 | |
| Water Disposal | $44,952 | 4,063 |
Tgal
|
$11.06 | |
| TOTAL YEARLY COSTS | $1,138,352 | ||||
| RECOMMENDED SAVINGS* | $347,291 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 4.212: Adopt in-house material generation | $160,334 | $75,000 |
$(-7,548.0)
(-110,035)
kWh
|
- | - | $167,882 | |
| 02 | 4.812: Apply for investment incentives | $83,556 | - | - | - | $83,556 | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $42,944 | $82,992 |
$25,014
364,634
kWh
|
$17,930
-
kW-mo/yr
|
- | - | |
| 04 | 2.3212: Optimize plant power factor | $29,835 | $24,750 | - | - | $29,835 | - | |
| 05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $13,732 | $35,000 |
$13,732
200,170
kWh
|
- | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $7,316 | $1,305 |
$7,316
106,657
kWh
|
- | - | - | |
| 07 | 2.4224: Upgrade controls on compressors | $3,929 | $13,000 |
$3,929
57,271
kWh
|
- | - | - | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,846 | $500 |
$2,686
39,150
kWh
|
$160
-
kW-mo/yr
|
- | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,799 | $60 |
$2,799
40,811
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $347,291 | $232,607 |
$47,928
698,658
kWh
|
$18,090
-
kW-mo/yr
|
$113,391 | $167,882 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs