ITAC Assessment: TT0324
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ITAC Assessment: TT0324
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Assessment Year 2025
Principal Product Custom metal assemblies
NAICS 332312: Fabricated Structural Metal Manufacturing
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 480
Plant Area 150,000
ft2
Annual Production 500,000
pieces
Production Hrs. Annual 4,998
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $492,887 7,181,684
kWh
Electricity Demand $337,889 16,496
kW-mo/yr
Natural Gas $186,038 27,556
MMBtu
LPG $42,192 2,151
MMBtu
Waste Disposal Costs
Water Usage $34,394 4,063
Tgal
Water Disposal $44,952 4,063
Tgal
TOTAL YEARLY COSTS $1,138,352
RECOMMENDED SAVINGS* $347,291 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Ancillary Material Cost Savings
01 4.212: Adopt in-house material generation $160,334 $75,000 $(-7,548.0)
(-110,035)
kWh
- - $167,882
02 4.812: Apply for investment incentives $83,556 - - - $83,556 -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $42,944 $82,992 $25,014
364,634
kWh
$17,930
-
kW-mo/yr
- -
04 2.3212: Optimize plant power factor $29,835 $24,750 - - $29,835 -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $13,732 $35,000 $13,732
200,170
kWh
- - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,316 $1,305 $7,316
106,657
kWh
- - -
07 2.4224: Upgrade controls on compressors $3,929 $13,000 $3,929
57,271
kWh
- - -
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,846 $500 $2,686
39,150
kWh
$160
-
kW-mo/yr
- -
09 2.4231: Reduce the pressure of compressed air to the minimum required $2,799 $60 $2,799
40,811
kWh
- - -
TOTAL RECOMMENDED $347,291 $232,607 $47,928
698,658
kWh
$18,090
-
kW-mo/yr
$113,391 $167,882
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs