ITAC Assessment: IC0098
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ITAC Assessment: IC0098
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Assessment Year 2005
Principal Product Steel Bridges
NAICS 332313: Plate Work Manufacturing
SIC 3449: Miscellaneous Structural Metal Work
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 720,000
ft2
Annual Production 20,000
ton
Production Hrs. Annual 6,120
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $516,212 11,062,000
kWh
Natural Gas $469,969 82,089
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $107,047 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,326

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.7233: Use properly designed and sized hvac equipment $64,389 $324,232 $(-17,602.0)
(-374,662)
kWh
$81,991
-
MMBtu
02 2.1321: Replace fossil fuel equipment with electrical equipment $5,945 $13,700 $(-29,616.0)
(-630,135)
kWh
$35,561
-
MMBtu
03 2.6218: Turn off equipment when not in use $2,381 - $717
15,252
kWh
$1,664
-
MMBtu
04 2.1134: Eliminate leaks in combustible gas lines $14,532 $1,400 - $14,532
-
MMBtu
05 2.4231: Reduce the pressure of compressed air to the minimum required $1,517 - $1,517
32,270
kWh
-
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $18,283 $6,200 $18,283
389,025
kWh
-
TOTAL RECOMMENDED $107,047 $345,532 $(-26,701.0)
(-568,250)
kWh
$133,748
-
MMBtu
TOTAL IMPLEMENTED $8,326 $13,700 $(-28,899.0)
(-614,883)
kWh
$37,225
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs