ITAC Assessment: TT0304
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ITAC Assessment: TT0304
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Assessment Year 2023
Principal Product Interior Trim
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 353
Plant Area 230,000
ft2
Annual Production 201,600
pieces
Production Hrs. Annual 8,064
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $616,041 13,941,792
kWh
Electricity Demand $389,531 27,971
kW-mo/yr
Natural Gas $101,866 9,684
MMBtu
Waste Disposal Costs
Water Usage $23,835 5,577,800
Tgal
Water Disposal $67,824 5,577,800
Tgal
TOTAL YEARLY COSTS $1,199,097
RECOMMENDED SAVINGS* $200,420 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $72,563

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings Primary Product Savings
01 2.7229: Air condition only space necessary $74,585 $185,000 $19,292
436,479
kWh
- - $55,293
-
MMBtu
- -
02 4.611: Begin a practice of predictive / preventative maintenance $51,075 $120 - - - - - $51,075
03 3.4116: Meter recycled water (to reduce sewer charges) $38,784 $10,000 - - - - $38,784 -
04 2.3212: Optimize plant power factor $12,488 $40,000 - - $12,488 - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $8,867 $5 $4,009
90,698
kWh
$4,858
-
kW-mo/yr
- - - -
06 2.2511: Insulate bare equipment $6,857 $372 $6,857
155,145
kWh
- - - - -
07 2.4224: Upgrade controls on compressors $5,133 $300 $5,133
116,122
kWh
- - - - -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,000 $3,000 $2,000
45,254
kWh
- - - - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $544 $405 $544
12,306
kWh
- - - - -
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $87 $50 $59
1,343
kWh
$28
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $200,420 $239,252 $37,894
857,347
kWh
$4,886
-
kW-mo/yr
$12,488 $55,293
-
MMBtu
$38,784 $51,075
TOTAL IMPLEMENTED $72,563 $1,252 $16,602
375,614
kWh
$4,886
-
kW-mo/yr
- - - $51,075
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs