| Assessment Year | 2023 |
|---|---|
| Principal Product | Industrial Boilers and Water Heaters |
| NAICS | 332410: Power Boiler and Heat Exchanger Manufacturing |
| SIC | 3443: Fabricated Plate Work (Boiler Shops) |
| Sales Range | $100 M to 500M |
| # of Employees | 500 |
| Plant Area |
460,000
ft2
|
| Annual Production | 77,000
units
|
| Production Hrs. Annual | 5,616
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $616,788 | 12,888,600 |
kWh
|
$0.048 | |
| Electricity Demand | $420,521 | 33,496 |
kW-mo/yr
|
$12.55 | |
| Natural Gas | $402,570 | 39,356 |
MMBtu
|
$10.23 | |
| Waste Disposal Costs | |||||
| Water Usage | $56,385 | 11,400 |
Tgal
|
$4.95 | |
| Water Disposal | $37,264 | 4,840 |
Tgal
|
$7.70 | |
| TOTAL YEARLY COSTS | $1,533,528 | ||||
| RECOMMENDED SAVINGS* | $203,810 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.9114: Use solar heat to make electricty | $46,047 | $221,715 |
$46,047
961,313
kWh
|
- | - | - | - | |
| 02 | 4.611: Begin a practice of predictive / preventative maintenance | $41,095 | $32,000 | - | - | - | - | $41,095 | |
| 03 | 2.3212: Optimize plant power factor | $22,385 | $37,500 | - | - | $22,385 | - | - | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $20,075 | $30,000 |
$20,075
419,100
kWh
|
- | - | - | - | |
| 05 | 2.2437: Recover waste heat from equipment | $18,281 | $13,000 | - | - | - |
$18,281
-
MMBtu
|
- | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $14,078 | $18,500 |
$14,078
293,898
kWh
|
- | - | - | - | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $12,049 | $13,500 |
$10,168
212,278
kWh
|
$1,881
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,614 | $19,910 |
$5,694
118,882
kWh
|
$4,920
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $8,809 | $156 |
$8,809
183,910
kWh
|
- | - | - | - | |
| 10 | 2.4224: Upgrade controls on compressors | $8,509 | $17,500 |
$8,509
177,650
kWh
|
- | - | - | - | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,868 | $1,965 |
$1,868
38,990
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $203,810 | $405,746 |
$115,248
2,406,021
kWh
|
$6,801
-
kW-mo/yr
|
$22,385 |
$18,281
-
MMBtu
|
$41,095 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs