| Assessment Year | 2023 |
|---|---|
| Principal Product | Vehicle Structural Components |
| NAICS | 331523: Nonferrous Metal Die-Casting Foundries |
| SIC | 3363: Aluminum Die-Castings |
| Sales Range | $50 M to 100M |
| # of Employees | 325 |
| Plant Area |
131,000
ft2
|
| Annual Production | 5,560
ton
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Kentucky |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $1,457,151 | 21,204,090 |
kWh
|
$0.069 | |
| Electricity Demand | $292,789 | 48,265 |
kW-mo/yr
|
$6.07 | |
| Natural Gas | $1,546,293 | 196,810 |
MMBtu
|
$7.86 | |
| Waste Disposal Costs | |||||
| Water Usage | $42,833 | 9,296 |
Tgal
|
$4.61 | |
| TOTAL YEARLY COSTS | $3,339,066 | ||||
| RECOMMENDED SAVINGS* | $656,518 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $114,161 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $23,069 | $270 |
$23,069
335,700
kWh
|
- | |
| 02 | 4.611: Begin a practice of predictive / preventative maintenance | $66,640 | $2,000 | - | $66,640 | |
| 03 | 3.6192: Use a less expensive method of waste removal | $200,000 | $10,000 | - | $200,000 | |
| 04 | 2.4224: Upgrade controls on compressors | $22,207 | $1,640 |
$22,207
323,150
kWh
|
- | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,264 | $1,920 |
$3,264
47,498
kWh
|
- | |
| 06 | 4.652: Replace existing equipment with more suitable substitutes | $81,000 | $60,000 | - | $81,000 | |
| 07 | 2.3212: Optimize plant power factor | $41,037 | $32,500 | - | $41,037 | |
| 08 | 2.4239: Eliminate or reduce compressed air usage | $5,078 | $4,500 |
$5,078
73,890
kWh
|
- | |
| 09 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $7,690 | $8,100 |
$7,690
111,900
kWh
|
- | |
| 10 | 2.8114: Change rate schedules or other changes in utility service | $203,680 | $300,000 | - | $203,680 | |
| 11 | 2.4234: Cool compressor air intake with heat exchanger | $2,853 | $7,500 |
$2,853
41,512
kWh
|
- | |
| TOTAL RECOMMENDED | $656,518 | $428,430 |
$64,161
933,650
kWh
|
$592,357 | ||
| TOTAL IMPLEMENTED | $114,161 | $71,660 |
$33,161
482,548
kWh
|
$81,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs