| Assessment Year | 2023 |
|---|---|
| Principal Product | Plastic Caps |
| NAICS | 325991: Custom Compounding of Purchased Resins |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 100 |
| Plant Area |
135,000
ft2
|
| Annual Production | 3,800,000,000
pieces
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $1,324,125 | 26,866,000 |
kWh
|
$0.049 | |
| Electricity Demand | $466,382 | 72,478 |
kW-mo/yr
|
$6.43 | |
| Natural Gas | $23,566 | 2,623 |
MMBtu
|
$8.98 | |
| Waste Disposal Costs | |||||
| Water Usage | $18,600 | 8,044 |
Tgal
|
$2.31 | |
| TOTAL YEARLY COSTS | $1,832,673 | ||||
| RECOMMENDED SAVINGS* | $90,654 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $83,136 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,836 | $40 |
$2,406
48,793
kWh
|
$430
-
kW-mo/yr
|
- | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,365 | $1,405 |
$5,281
107,111
kWh
|
$85
-
kW-mo/yr
|
- | |
| 03 | 2.6212: Turn off equipment during breaks, reduce operating time | $5,799 | $2,000 |
$5,799
117,629
kWh
|
- | - | |
| 04 | 2.2437: Recover waste heat from equipment | $13,798 | $13,000 | - | - |
$13,798
-
MMBtu
|
|
| 05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $1,719 | $1,609 |
$1,101
22,338
kWh
|
$618
-
kW-mo/yr
|
- | |
| 06 | 2.4226: Use / purchase optimum sized compressor | $61,137 | $119,000 |
$51,798
1,050,661
kWh
|
$9,340
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $90,654 | $137,054 |
$66,384
1,346,533
kWh
|
$10,473
-
kW-mo/yr
|
$13,798
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $83,136 | $133,445 |
$59,484
1,206,565
kWh
|
$9,855
-
kW-mo/yr
|
$13,798
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs