| Assessment Year | 2022 |
|---|---|
| Principal Product | Fluid Management Systems for Small Trucks and SUVs |
| NAICS | 332912: Fluid Power Valve and Hose Fitting Manufacturing |
| SIC | 3492: Fluid Power Valves and Hose Fittings |
| Sales Range | $50 M to 100M |
| # of Employees | 500 |
| Plant Area |
173,475
ft2
|
| Annual Production | 1,246,000
pieces
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $672,168 | 9,536,083 |
kWh
|
$0.070 | |
| Electricity Demand | $296,540 | 19,813 |
kW-mo/yr
|
$14.97 | |
| Electricity Fees | $16,112 | - |
|
- | |
| Natural Gas | $45,339 | 4,779 |
MMBtu
|
$9.49 | |
| Waste Disposal Costs | |||||
| Water Usage | $60,458 | 18,973 |
Tgal
|
$3.19 | |
| Water Disposal | $45,995 | 18,973 |
Tgal
|
$2.42 | |
| TOTAL YEARLY COSTS | $1,136,612 | ||||
| RECOMMENDED SAVINGS* | $332,375 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $63,054 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Usage Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.212: Adopt in-house material generation | $42,153 | $40,000 |
$(-1,138.0)
(-15,680)
kWh
|
$(-241.0)
-
kW-mo/yr
|
- | - | - | $43,532 | - | |
| 02 | 2.9114: Use solar heat to make electricty | $125,911 | $145,300 |
$42,138
583,546
kWh
|
$83,773
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.2437: Recover waste heat from equipment | $37,334 | $25,000 | - | - | - |
$37,334
-
MMBtu
|
- | - | - | |
| 04 | 3.6112: Use filter and drying oven to reduce sludge volume | $35,279 | $40,000 | - | - | - |
$(-2,221.0)
-
MMBtu
|
$(-3,500.0)
-
Tgal
|
- | $41,000 | |
| 05 | 2.6218: Turn off equipment when not in use | $22,303 | $60 | - | - | - |
$22,303
-
MMBtu
|
- | - | - | |
| 06 | 2.3212: Optimize plant power factor | $16,112 | $15,000 | - | - | $16,112 | - | - | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $18,657 | $3,175 |
$18,657
255,838
kWh
|
- | - | - | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $15,344 | $24,750 |
$11,614
158,382
kWh
|
$3,730
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 4.632: Change operating conditions | $6,750 | $2,000 | - |
$6,750
-
kW-mo/yr
|
- | - | - | - | - | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $5,766 | $40 |
$5,766
78,489
kWh
|
- | - | - | - | - | - | |
| 11 | 2.4221: Install compressor air intakes in coolest locations | $4,311 | $2,240 |
$3,078
42,619
kWh
|
$1,233
-
kW-mo/yr
|
- | - | - | - | - | |
| 12 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,455 | $6,840 |
$2,455
34,824
kWh
|
- | - | - | - | - | - | |
| TOTAL RECOMMENDED | $332,375 | $304,405 |
$82,570
1,138,018
kWh
|
$95,245
-
kW-mo/yr
|
$16,112 |
$57,416
-
MMBtu
|
$(-3,500.0)
-
Tgal
|
$43,532 | $41,000 | ||
| TOTAL IMPLEMENTED | $63,054 | $29,985 |
$30,271
414,220
kWh
|
$10,480
-
kW-mo/yr
|
- |
$22,303
-
MMBtu
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Usage Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs