| Assessment Year | 2021 |
|---|---|
| Principal Product | Engineered Plastics |
| NAICS | 325211: Plastics Material and Resin Manufacturing |
| SIC | 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
207,000
ft2
|
| Annual Production | 216,000,000
lb
|
| Production Hrs. Annual | 8,640
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $1,500,045 | 27,075,445 |
kWh
|
$0.055 | |
| Electricity Demand | $932,575 | 151,845 |
kW-mo/yr
|
$6.14 | |
| Natural Gas | $372,950 | 47,974 |
MMBtu
|
$7.77 | |
| Waste Disposal Costs | |||||
| Water Usage | $59,676 | 15,622 |
Tgal
|
$3.82 | |
| Water Disposal | $81,078 | 15,622 |
Tgal
|
$5.19 | |
| TOTAL YEARLY COSTS | $2,946,324 | ||||
| RECOMMENDED SAVINGS* | $93,087 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.4114: Replace city water with recycled water via cooling tower | $65,709 | $230,400 |
$(-958.0)
(-17,297)
kWh
|
- | - |
$36,168
-
Tgal
|
$49,139
-
Tgal
|
$(-18,640.0) | |
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $10,627 | $25,000 | - | - |
$10,627
-
MMBtu
|
- | - | - | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $7,751 | $37,500 |
$7,751
139,903
kWh
|
- | - | - | - | - | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $3,652 | $4,000 |
$3,170
57,229
kWh
|
$482
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,092 | $10,000 |
$2,092
37,764
kWh
|
- | - | - | - | - | |
| 06 | 2.1243: Use heat from boiler blowdown to preheat boiler feed water | $1,703 | $7,500 | - | - |
$1,703
-
MMBtu
|
- | - | - | |
| 07 | 2.6124: Establish equipment maintenance schedule | $1,108 | $5,000 |
$1,108
20,007
kWh
|
- | - | - | - | - | |
| 08 | 2.4151: Develop a repair/replace policy | $445 | - |
$(-1,925.0)
(-34,744)
kWh
|
$(-553.0)
-
kW-mo/yr
|
- | - | - | $2,923 | |
| TOTAL RECOMMENDED | $93,087 | $319,400 |
$11,238
202,862
kWh
|
$(-71.5)
-
kW-mo/yr
|
$12,330
-
MMBtu
|
$36,168
-
Tgal
|
$49,139
-
Tgal
|
$(-15,717.0) | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs