ITAC Assessment: TT0253
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ITAC Assessment: TT0253
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Assessment Year 2021
Principal Product Railroad Axle Bearings
NAICS 336510: Railroad Rolling Stock Manufacturing
SIC 3743: Railroad Equipment
Sales Range $50
M
to 100
M
# of Employees 120
Plant Area 135,000
ft2
Annual Production 200,000
units
Production Hrs. Annual 2,400
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $82,449 1,207,152
kWh
Electricity Demand $80,134 5,857
kW-mo/yr
Electricity Fees $166,179 -
Natural Gas $38,968 4,181
MMBtu
Waste Disposal Costs
Water Usage $2,947 456
Tgal
TOTAL YEARLY COSTS $370,677
RECOMMENDED SAVINGS* $103,620 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $85,360

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Ancillary Material Cost Savings
01 3.6112: Use filter and drying oven to reduce sludge volume $63,457 $40,000 - - - $63,457
02 2.7142: Utilize higher efficiency lamps and/or ballasts $20,898 $70,582 - $20,898 - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,036 $3,000 - $10,036 - -
04 2.1135: Repair furnaces and oven doors so that they seal efficiently $7,829 $1,408 - - $7,829
-
MMBtu
-
05 2.7261: Install timers and/or thermostats $479 $900 - $479 - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $395 $40 $395
5,778
kWh
- - -
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $281 $500 - $281 - -
08 2.6218: Turn off equipment when not in use $245 $25 - $245 - -
TOTAL RECOMMENDED $103,620 $116,455 $395
5,778
kWh
$31,939 $7,829
-
MMBtu
$63,457
TOTAL IMPLEMENTED $85,360 $112,007 - $21,903 - $63,457
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs