| Assessment Year | 2021 |
|---|---|
| Principal Product | Suspension components, exhaust manifolds and brackets |
| NAICS | 331511: Iron Foundries |
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $50 M to 100M |
| # of Employees | 225 |
| Plant Area |
240,000
ft2
|
| Annual Production | 4,500,000
units
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $1,146,876 | 16,638,001 |
kWh
|
$0.069 | |
| Electricity Demand | $231,155 | 33,188 |
kW-mo/yr
|
$6.97 | |
| Natural Gas | $24,737 | 4,243 |
MMBtu
|
$5.83 | |
| Waste Disposal Costs | |||||
| Water Usage | $12,710 | 1,988 |
Tgal
|
$6.39 | |
| Water Disposal | $3,235 | 425 |
Tgal
|
$7.61 | |
| TOTAL YEARLY COSTS | $1,418,713 | ||||
| RECOMMENDED SAVINGS* | $62,439 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $21,878 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $24,977 | $21,240 |
$24,977
362,357
kWh
|
- | - | - | |
| 02 | 2.2437: Recover waste heat from equipment | $12,310 | $29,594 | - | - |
$6,082
-
MMBtu
|
$6,228
-
Tgal
|
|
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $11,938 | $40 |
$11,938
173,188
kWh
|
- | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,034 | $59,439 |
$5,300
76,895
kWh
|
$734
-
kW-mo/yr
|
- | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,906 | $150 |
$3,906
56,667
kWh
|
- | - | - | |
| 06 | 2.7261: Install timers and/or thermostats | $1,974 | $1,100 |
$1,535
22,272
kWh
|
- |
$439
-
MMBtu
|
- | |
| 07 | 2.2426: Use waste heat from flue gases to heat space conditioning air | $1,300 | $2,500 | - | - |
$1,300
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $62,439 | $114,063 |
$47,656
691,379
kWh
|
$734
-
kW-mo/yr
|
$7,822
-
MMBtu
|
$6,228
-
Tgal
|
||
| TOTAL IMPLEMENTED | $21,878 | $59,629 |
$21,144
306,750
kWh
|
$734
-
kW-mo/yr
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs