| Assessment Year | 2021 |
|---|---|
| Principal Product | Metal Heat Treating |
| NAICS | 332811: Metal Heat Treating |
| SIC | 3398: Metal Heat Treating |
| Sales Range | $1 M to 5M |
| # of Employees | 18 |
| Plant Area |
21,600
ft2
|
| Annual Production | 2,800,000
lb
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $135,045 | 2,086,800 |
kWh
|
$0.065 | |
| Electricity Demand | $73,183 | 6,750 |
kW-mo/yr
|
$10.84 | |
| Electricity Fees | $4,317 | - |
|
- | |
| Natural Gas | $121,818 | 21,105 |
MMBtu
|
$5.77 | |
| Waste Disposal Costs | |||||
| Water Usage | $6,958 | 1,899,425 |
Tgal
|
$0.004 | |
| Water Disposal | $10,767 | 1,899,425 |
Tgal
|
$0.006 | |
| TOTAL YEARLY COSTS | $352,088 | ||||
| RECOMMENDED SAVINGS* | $242,116 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $95,933 | $4,500 |
$74,843
1,156,584
kWh
|
$21,090
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.8114: Change rate schedules or other changes in utility service | $56,927 | $200 | - | - | $56,927 | - | - | |
| 03 | 4.212: Adopt in-house material generation | $42,490 | $112,956 |
$(-3,162.0)
(-48,867)
kWh
|
- | $45,652 | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $16,814 | $2,000 | - | - | - | - | $16,814 | |
| 05 | 2.4224: Upgrade controls on compressors | $9,683 | $250 |
$9,683
149,635
kWh
|
- | - | - | - | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $6,965 | $15,800 |
$6,965
107,640
kWh
|
- | - | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,136 | $35,365 |
$1,106
17,091
kWh
|
$4,030
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,374 | $15,800 |
$2,374
36,687
kWh
|
- | - | - | - | |
| 09 | 2.4239: Eliminate or reduce compressed air usage | $1,884 | $40 |
$1,884
29,121
kWh
|
- | - | - | - | |
| 10 | 2.2511: Insulate bare equipment | $2,602 | $297 | - | - | - |
$2,602
-
MMBtu
|
- | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,308 | $150 |
$1,308
20,206
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $242,116 | $187,358 |
$95,001
1,468,097
kWh
|
$25,120
-
kW-mo/yr
|
$102,579 |
$2,602
-
MMBtu
|
$16,814 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs