ITAC Assessment: TT0244
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ITAC Assessment: TT0244
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Assessment Year 2021
Principal Product vehicle headlights/tailights
NAICS 336320: Motor Vehicle Electrical and Electronic Equipment Manufacturing
SIC 3647: Vehicular Lighting Equipment
Sales Range $100
M
to 500
M
# of Employees 500
Plant Area 152,000
ft2
Annual Production 2,700,000
units
Production Hrs. Annual 6,240
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $668,222 16,049,831
kWh
Electricity Demand $560,178 80,960
kW-mo/yr
Natural Gas $126,663 18,274
MMBtu
Waste Disposal Costs
Water Usage $9,462 28,567
Tgal
Water Disposal $14,328 28,567
Tgal
TOTAL YEARLY COSTS $1,378,853
RECOMMENDED SAVINGS* $129,213 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $101,991

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $97,307 $190,198 $76,829
1,846,855
kWh
$20,478
-
kW-mo/yr
- -
02 2.3212: Optimize plant power factor $16,484 $39,000 - - - $16,484
03 2.2437: Recover waste heat from equipment $5,714 $15,000 - - $5,714
-
MMBtu
-
04 2.7261: Install timers and/or thermostats $4,684 $200 $1,981
47,610
kWh
- $2,703
-
MMBtu
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,956 $275 $2,956
71,090
kWh
- - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $1,937 $40 $1,937
46,560
kWh
- - -
07 2.2511: Insulate bare equipment $131 $167 - - $131
-
MMBtu
-
TOTAL RECOMMENDED $129,213 $244,880 $83,703
2,012,115
kWh
$20,478
-
kW-mo/yr
$8,548
-
MMBtu
$16,484
TOTAL IMPLEMENTED $101,991 $190,398 $78,810
1,894,465
kWh
$20,478
-
kW-mo/yr
$2,703
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs