ITAC Assessment: TT0242
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ITAC Assessment: TT0242
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Assessment Year 2020
Principal Product Aluminum Ingots
NAICS 331314: Secondary Smelting and Alloying of Aluminum
SIC 3341: Secondary Smelting and Refining of Nonferrous Metals
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 140,000
ft2
Annual Production 46,450
ton
Production Hrs. Annual 8,760
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $540,606 9,665,003
kWh
Electricity Demand $256,691 19,033
kW-mo/yr
Natural Gas $524,260 143,004
MMBtu
Waste Disposal Costs
Water Usage $14,072 2,206
Tgal
Water Disposal $17,491 2,206
Tgal
TOTAL YEARLY COSTS $1,353,120
RECOMMENDED SAVINGS* $1,982,298 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,906,442

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Consumption Savings One-time Revenue or Avoided Cost Savings
01 3.1191: Change procedures / equipment / operating conditions $1,906,442 $4,500,000 $88,633
1,585,560
kWh
$29,300
-
kW-mo/yr
$26,009
-
MMBtu
- $1,762,500
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $31,412 $62,026 - - - - $31,412
03 2.7142: Utilize higher efficiency lamps and/or ballasts $24,394 $110,050 $17,304
309,570
kWh
$7,090
-
kW-mo/yr
- - -
04 3.4116: Meter recycled water (to reduce sewer charges) $13,945 $1,900 - - - $13,945
-
Tgal
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,251 $263 $4,251
76,038
kWh
- - - -
06 2.7261: Install timers and/or thermostats $1,854 $1,700 $1,530
27,371
kWh
- $324
-
MMBtu
- -
TOTAL RECOMMENDED $1,982,298 $4,675,938 $111,718
1,998,539
kWh
$36,390
-
kW-mo/yr
$26,333
-
MMBtu
$13,945
-
Tgal
$1,793,912
TOTAL IMPLEMENTED $1,906,442 $4,500,000 $88,633
1,585,560
kWh
$29,300
-
kW-mo/yr
$26,009
-
MMBtu
- $1,762,500
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Consumption Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs