| Assessment Year | 2020 |
|---|---|
| Principal Product | Plastic Jars |
| NAICS | 326160: Plastics Bottle Manufacturing |
| SIC | 3085: Plastics Bottles |
| Sales Range | $10 M to 50M |
| # of Employees | 42 |
| Plant Area |
400,000
ft2
|
| Annual Production | 36,400,000
units
|
| Production Hrs. Annual | 7,320
hrs
|
| Location (State) | Arkansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $580,993 | 12,398,000 |
kWh
|
$0.047 | |
| Electricity Demand | $493,644 | 26,474 |
kW-mo/yr
|
$18.65 | |
| Natural Gas | $18,356 | 2,497 |
MMBtu
|
$7.35 | |
| Waste Disposal Costs | |||||
| Water Usage | $11,788 | 4,351 |
Tgal
|
$2.71 | |
| Water Disposal | $18,280 | 4,351 |
Tgal
|
$4.20 | |
| TOTAL YEARLY COSTS | $1,123,061 | ||||
| RECOMMENDED SAVINGS* | $260,735 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $140,485 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.2437: Recover waste heat from equipment | $116,047 | $13,220 |
$104,436
2,226,775
kWh
|
$11,611
-
kW-mo/yr
|
- | |
| 02 | 2.4224: Upgrade controls on compressors | $54,178 | $300 |
$32,635
695,845
kWh
|
$21,543
-
kW-mo/yr
|
- | |
| 03 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $49,818 | $14,600 | - |
$49,818
-
kW-mo/yr
|
- | |
| 04 | 2.4324: Replace hydraulic / pneumatic equipment with electric equipment | $18,441 | $75,000 |
$18,441
393,192
kWh
|
- | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $8,106 | $530 |
$8,106
172,837
kWh
|
- | - | |
| 06 | 2.4224: Upgrade controls on compressors | $4,203 | $120 |
$2,278
48,611
kWh
|
$1,925
-
kW-mo/yr
|
- | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,304 | $3,360 |
$2,663
56,788
kWh
|
$640
-
kW-mo/yr
|
- | |
| 08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $3,202 | $20 |
$1,814
38,688
kWh
|
$1,387
-
kW-mo/yr
|
- | |
| 09 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,651 | $6,000 |
$2,651
56,518
kWh
|
- | - | |
| 10 | 2.1113: Reduce combustion air flow to optimum | $404 | $1,000 | - | - |
$404
-
MMBtu
|
|
| 11 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $307 | $680 |
$302
6,443
kWh
|
$5
-
kW-mo/yr
|
- | |
| 12 | 2.2136: Install / repair insulation on steam lines | $74 | $269 |
$74
1,584
kWh
|
- | - | |
| TOTAL RECOMMENDED | $260,735 | $115,099 |
$173,401
3,697,280
kWh
|
$86,930
-
kW-mo/yr
|
$404
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $140,485 | $101,759 |
$66,687
1,421,894
kWh
|
$73,394
-
kW-mo/yr
|
$404
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs