ITAC Assessment: TT0239
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ITAC Assessment: TT0239
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Assessment Year 2020
Principal Product oven door glass, refrigerator shelving
NAICS 327211: Flat Glass Manufacturing
SIC 3211: Flat Glass
Sales Range $10
M
to 50
M
# of Employees 267
Plant Area 244,000
ft2
Annual Production 2,250,000
units
Production Hrs. Annual 6,000
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,236,125 28,992,480
kWh
Electricity Demand $848,076 143,721
kW-mo/yr
Natural Gas $415,655 52,401
MMBtu
Waste Disposal Costs
Water Usage $140,376 27,143
Tgal
Water Disposal $151,013 27,143
Tgal
TOTAL YEARLY COSTS $2,791,245
RECOMMENDED SAVINGS* $77,731 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $59,019

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $21,455 $1,630 $21,455
503,647
kWh
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $19,993 $173,628 $15,644
367,252
kWh
$4,349
-
kW-mo/yr
-
03 2.2437: Recover waste heat from equipment $11,285 $11,400 - - $11,285
-
MMBtu
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,958 $1,500 $9,210
216,197
kWh
$1,748
-
kW-mo/yr
-
05 2.7261: Install timers and/or thermostats $5,210 $40 - - $5,210
-
MMBtu
06 2.4231: Reduce the pressure of compressed air to the minimum required $4,142 $40 $4,142
97,236
kWh
- -
07 2.7261: Install timers and/or thermostats $2,471 $2,000 $2,430
57,035
kWh
- $41
-
MMBtu
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,217 $1,350 $1,736
40,740
kWh
$481
-
kW-mo/yr
-
TOTAL RECOMMENDED $77,731 $191,588 $54,617
1,282,107
kWh
$6,578
-
kW-mo/yr
$16,536
-
MMBtu
TOTAL IMPLEMENTED $59,019 $178,798 $52,881
1,241,367
kWh
$6,097
-
kW-mo/yr
$41
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs