ITAC Assessment: TT0232
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ITAC Assessment: TT0232
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Assessment Year 2019
Principal Product BOPP film
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 200
Plant Area 475,142
ft2
Annual Production 108,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,418,895 68,791,081
kWh
Electricity Demand $1,331,717 116,412
kW-mo/yr
Natural Gas $1,311,055 243,895
MMBtu
Waste Disposal Costs
Water Usage $58,741 28,102
Tgal
Water Disposal $154,060 12,208
Tgal
TOTAL YEARLY COSTS $5,274,468
RECOMMENDED SAVINGS* $81,213 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $22,260

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $38,442 $48,190 $22,135
629,551
kWh
- - - $10,179 $6,128
02 2.3212: Optimize plant power factor $22,260 $107,529 - - $22,260 - - -
03 2.4224: Upgrade controls on compressors $9,856 $40 $9,856
280,320
kWh
- - - - -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,941 $22,500 $5,941
168,063
kWh
- - - - -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,375 $3,375 $2,339
66,549
kWh
$1,036
-
kW-mo/yr
- - - -
06 2.2511: Insulate bare equipment $1,339 $1,060 - - - $1,339
-
MMBtu
- -
TOTAL RECOMMENDED $81,213 $182,694 $40,271
1,144,483
kWh
$1,036
-
kW-mo/yr
$22,260 $1,339
-
MMBtu
$10,179 $6,128
TOTAL IMPLEMENTED $22,260 $107,529 - - $22,260 - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs