ITAC Assessment: TT0185
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ITAC Assessment: TT0185
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Assessment Year 2017
Principal Product PET Bottles
NAICS 326160: Plastics Bottle Manufacturing
SIC 3085: Plastics Bottles
Sales Range $50
M
to 100
M
# of Employees 80
Plant Area 307,000
ft2
Annual Production 1,200,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,277,181 34,631,020
kWh
Electricity Demand $673,219 120,074
kW-mo/yr
Natural Gas $8,694 1,521
MMBtu
Waste Disposal Costs
Water Usage $25,239 10,302,952
Tgal
Water Disposal $44,743 8,624
Tgal
TOTAL YEARLY COSTS $2,029,076
RECOMMENDED SAVINGS* $301,349 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $297,679

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
01 2.4224: Upgrade controls on compressors $173,199 $5,000 $143,359
3,885,060
kWh
$29,840
-
kW-mo/yr
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $114,605 $150,000 $94,860
2,570,721
kWh
$19,745
-
kW-mo/yr
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $6,276 $1,250 $5,195
140,773
kWh
$1,081
-
kW-mo/yr
-
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,670 $10,600 $3,038
82,344
kWh
$632
-
kW-mo/yr
-
05 4.812: Apply for investment incentives $2,174 $40 - - $2,174
06 2.4322: Use or replace with energy efficient substitutes $1,425 $1,425 $1,179
31,939
kWh
$246
-
kW-mo/yr
-
TOTAL RECOMMENDED $301,349 $168,315 $247,631
6,710,837
kWh
$51,544
-
kW-mo/yr
$2,174
TOTAL IMPLEMENTED $297,679 $157,715 $244,593
6,628,493
kWh
$50,912
-
kW-mo/yr
$2,174
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs