ITAC Assessment: TT0173
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ITAC Assessment: TT0173
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Assessment Year 2016
Principal Product cereal
NAICS 311230: Breakfast Cereal Manufacturing
SIC 2043: Cereal Breakfast Foods
Sales Range $50
M
to 100
M
# of Employees 300
Plant Area 500,000
ft2
Annual Production 20,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,112,043 58,345,950
kWh
Electricity Demand $1,296,061 94,603
kW-mo/yr
Natural Gas $1,691,516 437,886
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $442,607 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $92,744

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $103,506 $2,000 $111,506
3,096,389
kWh
- - - $(-8,000.0) -
02 2.8114: Change rate schedules or other changes in utility service $99,071 - - - - - - $99,071
03 2.7142: Utilize higher efficiency lamps and/or ballasts $60,623 $598,903 $58,031
1,611,963
kWh
$2,592
-
kW-mo/yr
- - - -
04 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $68,525 $200,000 $46,358
1,287,720
kWh
$24,167
-
kW-mo/yr
$(-2,000.0)
-
MMBtu
- - -
05 2.4151: Develop a repair/replace policy $165 $212 $108
3,007
kWh
$57
-
kW-mo/yr
- - - -
06 2.1233: Analyze flue gas for proper air/fuel ratio $30,000 $3,000 - - $30,000
-
MMBtu
- - -
07 2.7241: Install outside air damper / economizer on hvac unit $41,224 $33,600 $39,508
1,097,448
kWh
$1,716
-
kW-mo/yr
- - - -
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $16,809 $3,900 $16,809
466,908
kWh
- - - - -
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $6,266 $25,000 $6,266
174,073
kWh
- - - - -
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,807 $10,850 $3,601
100,039
kWh
$2,206
-
kW-mo/yr
- - - -
11 2.4131: Size electric motors for peak operating efficiency $5,769 $4,000 $5,769
160,261
kWh
- - - - -
12 2.6218: Turn off equipment when not in use $2,121 $2,000 $2,121
58,925
kWh
- - - - -
13 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,965 $4,000 $1,788
49,681
kWh
$177
-
kW-mo/yr
- - - -
14 2.7142: Utilize higher efficiency lamps and/or ballasts $345 $800 $227
6,307
kWh
$118
-
kW-mo/yr
- - - -
15 3.4151: Minimize water usage $411 $248 $241
6,683
kWh
- - $170
-
gal
- -
TOTAL RECOMMENDED $442,607 $888,513 $292,333
8,119,404
kWh
$31,033
-
kW-mo/yr
$28,000
-
MMBtu
$170
-
gal
$(-8,000.0) $99,071
TOTAL IMPLEMENTED $92,744 $603,903 $60,152
1,670,888
kWh
$2,592
-
kW-mo/yr
$30,000
-
MMBtu
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs