ITAC Assessment: TT0167
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ITAC Assessment: TT0167
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Assessment Year 2016
Principal Product Exhaust Components
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $10
M
to 50
M
# of Employees 241
Plant Area 87,000
ft2
Annual Production 975,000
pieces
Production Hrs. Annual 4,550
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $161,054 2,525,760
kWh
Electricity Demand $132,388 9,773
kW-mo/yr
Natural Gas $32,051 3,113
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $107,116 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $48,954

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.6212: Turn off equipment during breaks, reduce operating time $30,026 $4,452 $30,026
469,107
kWh
- - -
02 2.3212: Optimize plant power factor $27,708 $28,000 - $27,708
-
kW-mo/yr
- -
03 2.8114: Change rate schedules or other changes in utility service $20,627 $5,200 - - - $20,627
04 2.7142: Utilize higher efficiency lamps and/or ballasts $12,188 $170,642 $9,259
144,678
kWh
$2,929
-
kW-mo/yr
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $5,407 $125 $3,470
54,219
kWh
$1,937
-
kW-mo/yr
- -
06 2.1135: Repair furnaces and oven doors so that they seal efficiently $5,213 $900 $5,213
81,464
kWh
- - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,887 $3,000 $1,627
25,419
kWh
$260
-
kW-mo/yr
- -
08 2.2437: Recover waste heat from equipment $1,764 $500 - - $1,764
-
MMBtu
-
09 2.7261: Install timers and/or thermostats $1,481 $500 $904
14,120
kWh
- $577
-
MMBtu
-
10 2.6212: Turn off equipment during breaks, reduce operating time $815 $2,500 $815
12,740
kWh
- - -
TOTAL RECOMMENDED $107,116 $215,819 $51,314
801,747
kWh
$32,834
-
kW-mo/yr
$2,341
-
MMBtu
$20,627
TOTAL IMPLEMENTED $48,954 $202,267 $14,356
224,316
kWh
$32,834
-
kW-mo/yr
$1,764
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs