ITAC Assessment: UA0013
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ITAC Assessment: UA0013
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Assessment Year 2007
Principal Product iron castings
NAICS 331511: Iron Foundries
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $10
M
to 50
M
# of Employees 187
Plant Area 114,000
ft2
Annual Production 12,500
ton
Production Hrs. Annual 4,000
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $939,583 18,984,608
kWh
Natural Gas $350,143 29,594
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $76,049 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $53,005

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $19,423 $700 $19,423
375,984
kWh
02 2.4231: Reduce the pressure of compressed air to the minimum required $9,905 - $9,905
191,738
kWh
03 2.7142: Utilize higher efficiency lamps and/or ballasts $11,315 $47,838 $11,315
215,560
kWh
04 2.7135: Install occupancy sensors $17,411 $13,088 $17,411
337,037
kWh
05 2.2515: Use optimum thickness insulation $3,027 $279 $3,027
58,607
kWh
06 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $10,112 $6,898 $10,112
195,759
kWh
07 2.4239: Eliminate or reduce compressed air usage $4,856 - $4,856
94,012
kWh
TOTAL RECOMMENDED $76,049 $68,803 $76,049
1,468,697
kWh
TOTAL IMPLEMENTED $53,005 $61,626 $53,005
1,022,593
kWh
Yearly Savings* Imp'd Cost* Electricity Usage Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs