ITAC Assessment: TT0159
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ITAC Assessment: TT0159
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Assessment Year 2015
Principal Product Bimetallic Wire
NAICS 331420: Copper Rolling, Drawing, Extruding, and Alloying
SIC 3351: Rolling, Drawing, and Extruding Of Copper
Sales Range $100
M
to 500
M
# of Employees 100
Plant Area 287,000
ft2
Annual Production 40,000,000
lb
Production Hrs. Annual 8,064
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,092,383 28,292,240
kWh
Electricity Demand $870,133 62,696
kW-mo/yr
Natural Gas $226,832 20,622
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $93,208 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $36,826

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings One-time Revenue or Avoided Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $31,644 $3,000 $20,703
536,368
kWh
$10,941
-
kW-mo/yr
-
02 2.2614: Use cooling tower or economizer to replace chiller cooling $19,647 $20,000 $14,651
379,560
kWh
$4,996
-
kW-mo/yr
-
03 2.7425: Clean or color roof to reduce solar load $17,175 $38,170 $7,175
185,880
kWh
- $10,000
04 2.7144: Install spectral reflectors / delamp $8,659 $700 $4,183
108,380
kWh
$4,476
-
kW-mo/yr
-
05 2.4231: Reduce the pressure of compressed air to the minimum required $5,329 $63 $3,469
89,859
kWh
$1,860
-
kW-mo/yr
-
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,756 $7,500 $3,756
97,307
kWh
- -
07 2.4224: Upgrade controls on compressors $2,995 $1,070 $2,995
77,583
kWh
- -
08 2.7228: Avoid introducing hot, humid, or dirty air into hvac system $2,187 $500 $2,187
56,646
kWh
- -
09 2.4131: Size electric motors for peak operating efficiency $1,816 $1,000 $1,183
30,643
kWh
$633
-
kW-mo/yr
-
TOTAL RECOMMENDED $93,208 $72,003 $60,302
1,562,226
kWh
$22,906
-
kW-mo/yr
$10,000
TOTAL IMPLEMENTED $36,826 $4,570 $25,885
670,597
kWh
$10,941
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs