ITAC Assessment: TT0155
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ITAC Assessment: TT0155
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Assessment Year 2015
Principal Product Automotive Plastic Exterior Products
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 172
Plant Area 108,000
ft2
Annual Production 1,225,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $661,732 9,444,000
kWh
Electricity Demand $244,270 19,380
kW-mo/yr
Natural Gas $117,411 12,304
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $107,891 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $107,891

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.4224: Upgrade controls on compressors $35,244 $50 $25,912
370,175
kWh
$9,332
-
kW-mo/yr
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $26,106 $30,000 $19,194
274,200
kWh
$6,912
-
kW-mo/yr
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $35,646 $40,000 $26,208
374,400
kWh
$9,438
-
kW-mo/yr
04 2.2511: Insulate bare equipment $8,513 $625 $8,513
121,611
kWh
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,382 $3,000 $2,382
34,039
kWh
-
TOTAL RECOMMENDED $107,891 $73,675 $82,209
1,174,425
kWh
$25,682
-
kW-mo/yr
TOTAL IMPLEMENTED $107,891 $73,675 $82,209
1,174,425
kWh
$25,682
-
kW-mo/yr
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs