ITAC Assessment: TT0132
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ITAC Assessment: TT0132
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Assessment Year 2014
Principal Product Tires
NAICS 326211: Tire Manufacturing (except Retreading)
SIC 3011: Tires and Inner Tubes
Sales Range greater than $500
M
# of Employees 400
Plant Area 536,078
ft2
Annual Production 3,366,000
pieces
Production Hrs. Annual 7,344
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,035,820 28,044,053
kWh
Electricity Demand $795,260 62,204
kW-mo/yr
Electricity Fees $(-236,490.0) -
Natural Gas $797,659 148,512
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $129,256 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $32,184

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.2136: Install / repair insulation on steam lines $12,064 $20,731 $5,154
139,310
kWh
$3,174
-
kW-mo/yr
- $3,736
-
MMBtu
02 2.2136: Install / repair insulation on steam lines $13,762 $17,000 - - - $13,762
-
MMBtu
03 2.3212: Optimize plant power factor $21,103 $6,000 - - $21,103 -
04 2.4131: Size electric motors for peak operating efficiency $13,713 $25,000 $8,177
221,000
kWh
$5,536
-
kW-mo/yr
- -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $894 $1,750 $547
14,790
kWh
$347
-
kW-mo/yr
- -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $11,643 - $6,995
189,047
kWh
$4,648
-
kW-mo/yr
- -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,145 $7,000 $3,289
88,862
kWh
$1,856
-
kW-mo/yr
- -
08 2.4225: Install common header on compressors $3,556 $12,000 $1,822
49,231
kWh
$1,734
-
kW-mo/yr
- -
09 2.4226: Use / purchase optimum sized compressor $37,546 $80,000 $22,557
609,648
kWh
$14,989
-
kW-mo/yr
- -
10 2.4231: Reduce the pressure of compressed air to the minimum required $485 $50 $332
8,970
kWh
$153
-
kW-mo/yr
- -
11 2.4239: Eliminate or reduce compressed air usage $6,407 $8,750 $1,482
40,061
kWh
$4,925
-
kW-mo/yr
- -
12 2.5123: Reduce fluid flow rates $893 $1,000 $571
15,423
kWh
$322
-
kW-mo/yr
- -
13 2.7122: Disconnect ballasts $1,153 $63 $693
18,720
kWh
$460
-
kW-mo/yr
- -
14 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $892 $850 $94
2,536
kWh
$798
-
kW-mo/yr
- -
TOTAL RECOMMENDED $129,256 $180,194 $51,713
1,397,598
kWh
$38,942
-
kW-mo/yr
$21,103 $17,498
-
MMBtu
TOTAL IMPLEMENTED $32,184 $54,481 $14,813
400,371
kWh
$13,635
-
kW-mo/yr
- $3,736
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs