ITAC Assessment: TT0090
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ITAC Assessment: TT0090
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Assessment Year 2012
Principal Product Engineered Fiberglass Panel
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 80
Plant Area 125,000
ft2
Annual Production 48,000
thousand feet
Production Hrs. Annual 6,000
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $191,349 6,714,000
kWh
Electricity Demand $75,606 16,990
kW-mo/yr
Electricity Fees $3,769 -
Natural Gas $144,108 31,313
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $58,954 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $7,865

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2437: Recover waste heat from equipment $4,085 - $4,085
143,350
kWh
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $334 - $334
11,700
kWh
- -
03 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $1,275 $1,000 $1,275
44,720
kWh
- -
04 2.2614: Use cooling tower or economizer to replace chiller cooling $2,764 $2,000 $2,764
96,992
kWh
- -
05 2.7135: Install occupancy sensors $1,008 $1,780 $1,008
36,000
kWh
- -
06 2.2414: Use waste heat from hot flue gases to preheat $29,200 $35,000 - - $29,200
-
MMBtu
07 2.3212: Optimize plant power factor $3,800 $7,225 - $3,800
-
kW-mo/yr
-
08 2.4151: Develop a repair/replace policy $2,350 $2,400 $2,350
82,200
kWh
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $134 $525 $134
4,690
kWh
- -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $14,004 $54,507 $14,004
491,366
kWh
- -
TOTAL RECOMMENDED $58,954 $104,437 $25,954
911,018
kWh
$3,800
-
kW-mo/yr
$29,200
-
MMBtu
TOTAL IMPLEMENTED $7,865 $7,705 $7,865
276,302
kWh
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs