ITAC Assessment: TT0088
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ITAC Assessment: TT0088
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Assessment Year 2012
Principal Product Industrial rollers
NAICS 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $1
M
to 5
M
# of Employees 35
Plant Area 20,000
ft2
Annual Production 0
units
Production Hrs. Annual 2,808
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $136,788 2,077,010
kWh
Electricity Demand $85,546 7,135
kW-mo/yr
Natural Gas $7,307 666
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $34,771 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings
01 2.2611: Moderate cooling tower outlet temperature $192 $25 $154
2,321
kWh
$38
-
kW-mo/yr
-
02 2.3212: Optimize plant power factor $1,465 $3,978 - $1,465
-
kW-mo/yr
-
03 2.4131: Size electric motors for peak operating efficiency $4,506 $5,300 $3,341
50,625
kWh
$1,165
-
kW-mo/yr
-
04 2.6231: Utilize controls to operate equipment only when needed $800 $850 $800
12,000
kWh
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $2,989 $10,200 $1,767
26,520
kWh
$1,222
-
kW-mo/yr
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $626 $11,880 $370
5,560
kWh
$256
-
kW-mo/yr
-
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,346 $3,350 $796
11,940
kWh
$550
-
kW-mo/yr
-
08 2.7142: Utilize higher efficiency lamps and/or ballasts $77 $1,014 $46
690
kWh
$31
-
kW-mo/yr
-
09 3.4155: Meter waste water $3,603 $750 - - $3,603
-
Tgal
10 2.2192: Use heat exchange fluids instead of steam in pipeline tracing systems $19,167 $47,935 $9,858
149,363
kWh
$9,309
-
kW-mo/yr
-
TOTAL RECOMMENDED $34,771 $85,282 $17,132
259,018
kWh
$14,036
-
kW-mo/yr
$3,603
-
Tgal
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs