ITAC Assessment: TT0078
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ITAC Assessment: TT0078
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Assessment Year 2011
Principal Product Coated Fabrics
NAICS 313320: Fabric Coating Mills
SIC 2221: Broadwoven Fabric Mills, Manmade Fiber and Silk
Sales Range $100
M
to 500
M
# of Employees 150
Plant Area 160,000
ft2
Annual Production 19,000,000
units
Production Hrs. Annual 8,568
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $529,949 7,295,280
kWh
Natural Gas $649,526 58,985
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $47,933 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $13,743

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings
01 2.2449: Recover heat from exhausted steam, hot air or hot water $8,585 $29,500 $8,585
71,540
kWh
02 2.2314: Replace heat treating oven with more efficient unit $10,364 $5,531 $10,364
148,055
kWh
03 2.4226: Use / purchase optimum sized compressor $7,023 $1,480 $7,023
100,327
kWh
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,720 $800 $6,720
96,010
kWh
05 2.2692: Use outside cold water source as a supply of cooling water $15,241 $12,500 $15,241
217,734
kWh
TOTAL RECOMMENDED $47,933 $49,811 $47,933
633,666
kWh
TOTAL IMPLEMENTED $13,743 $2,280 $13,743
196,337
kWh
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs