| Assessment Year | 2011 |
|---|---|
| Principal Product | Electric Heating Elements |
| NAICS | 335210: Small Electrical Appliance Manufacturing |
| SIC | 3634: Electric Housewares and Fans |
| Sales Range | $10 M to 50M |
| # of Employees | 250 |
| Plant Area |
220,000
ft2
|
| Annual Production | 1,000,000
pieces
|
| Production Hrs. Annual | 2,750
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $226,348 | 4,186,580 |
kWh
|
$0.054 |
| Electricity Demand | $166,621 | 16,692 |
kW-mo/yr
|
$9.98 |
| Electricity Fees | $12,139 | - |
|
- |
| Natural Gas | $24,448 | 2,673 |
MMBtu
|
$9.15 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $105,200 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $72,200 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $43,100 | $66,100 |
$16,800
264,552
kWh
|
$8,600
-
kW-mo/yr
|
- | $17,700 | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $27,400 | $52,100 |
$15,000
236,000
kWh
|
$7,700
-
kW-mo/yr
|
- | $4,700 | |
| 03 | 2.2443: Re-use or recycle hot or cold process exhaust air | $13,100 | $8,000 |
$9,330
118,664
kWh
|
- |
$3,770
-
MMBtu
|
- | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,700 | $5 |
$1,700
26,842
kWh
|
- | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $10,900 | $5,000 |
$10,900
171,265
kWh
|
- | - | - | |
| 06 | 2.2437: Recover waste heat from equipment | $4,600 | $3,000 | - | - |
$4,600
-
MMBtu
|
- | |
| 07 | 2.4224: Upgrade controls on compressors | $4,400 | $9,000 |
$4,400
72,696
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $105,200 | $143,205 |
$58,130
890,019
kWh
|
$16,300
-
kW-mo/yr
|
$8,370
-
MMBtu
|
$22,400 | ||
| TOTAL IMPLEMENTED | $72,200 | $118,205 |
$33,500
527,394
kWh
|
$16,300
-
kW-mo/yr
|
- | $22,400 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs