ITAC Assessment: TT0050
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ITAC Assessment: TT0050
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Assessment Year 2010
Principal Product Automotive Lighting
NAICS 335110: Electric Lamp Bulb and Part Manufacturing
SIC 3641: Electric Lamp Bulbs and Tubes
Sales Range $10
M
to 50
M
# of Employees 160
Plant Area 140,000
ft2
Annual Production 65,000,000
pieces
Production Hrs. Annual 3,840
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $215,753 5,314,000
kWh
Electricity Demand $212,031 16,435
kW-mo/yr
Electricity Fees $7,663 -
Natural Gas $81,700 7,050
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $95,379 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $47,579

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $40,500 $2,900 $11,000
261,100
kWh
$29,500
-
kW-mo/yr
-
02 2.4239: Eliminate or reduce compressed air usage $40,479 $4,300 $10,966
261,100
kWh
$29,513
-
kW-mo/yr
-
03 2.2515: Use optimum thickness insulation $6,800 $1,000 - - $6,800
-
MMBtu
04 2.7221: Lower temperature during the winter season and vice-versa $4,900 $500 $1,600
38,400
kWh
$3,300
-
kW-mo/yr
-
05 2.6231: Utilize controls to operate equipment only when needed $2,200 - - - $2,200
-
MMBtu
06 2.7135: Install occupancy sensors $500 $400 $500
11,636
kWh
- -
TOTAL RECOMMENDED $95,379 $9,100 $24,066
572,236
kWh
$62,313
-
kW-mo/yr
$9,000
-
MMBtu
TOTAL IMPLEMENTED $47,579 $4,800 $12,566
299,500
kWh
$32,813
-
kW-mo/yr
$2,200
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs