| Assessment Year | 2015 |
|---|---|
| Principal Product | Polystyrene beverage and food containers |
| NAICS | 326140: Polystyrene Foam Product Manufacturing |
| SIC | 3086: Plastics Foam Products |
| Sales Range | $50 M to 100M |
| # of Employees | 260 |
| Plant Area |
300,000
ft2
|
| Annual Production | 30,000,000
pieces
|
| Production Hrs. Annual | 8,640
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,159,220 | 29,171,140 |
kWh
|
$0.040 |
| Electricity Demand | $263,893 | 55,641 |
kW-mo/yr
|
$4.74 |
| Electricity Fees | $27,734 | - |
|
- |
| Natural Gas | $1,047,669 | 180,838 |
MMBtu
|
$5.79 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $99,987 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $73,236 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $34,785 | $15,000 |
$29,521
797,878
kWh
|
$5,264
-
kW-mo/yr
|
- | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $26,669 | $18 |
$22,633
611,706
kWh
|
$4,036
-
kW-mo/yr
|
- | - | |
| 03 | 2.2121: Increase amount of condensate returned | $26,256 | $6,650 |
$250
6,760
kWh
|
$43
-
kW-mo/yr
|
$25,963
-
MMBtu
|
- | |
| 04 | 2.4314: Use synthetic lubricant | $5,862 | - |
$4,975
134,462
kWh
|
$887
-
kW-mo/yr
|
- | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,711 | $1,881 |
$384
10,396
kWh
|
$67
-
kW-mo/yr
|
- | $2,260 | |
| 06 | 2.7135: Install occupancy sensors | $2,188 | $1,680 |
$2,188
59,178
kWh
|
- | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $709 | $413 |
$604
16,330
kWh
|
$105
-
kW-mo/yr
|
- | - | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $347 | $40 |
$295
7,959
kWh
|
$52
-
kW-mo/yr
|
- | - | |
| 09 | 2.6242: Minimize operation of equipment maintained in standby condition | $290 | $18 |
$290
7,735
kWh
|
- | - | - | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $148 | $50 |
$148
3,996
kWh
|
- | - | - | |
| 11 | 2.6242: Minimize operation of equipment maintained in standby condition | $22 | - |
$22
596
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $99,987 | $25,750 |
$61,310
1,656,996
kWh
|
$10,454
-
kW-mo/yr
|
$25,963
-
MMBtu
|
$2,260 | ||
| TOTAL IMPLEMENTED | $73,236 | $19,010 |
$60,617
1,638,281
kWh
|
$10,359
-
kW-mo/yr
|
- | $2,260 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs