ITAC Assessment: TT0049
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ITAC Assessment: TT0049
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Assessment Year 2010
Principal Product EPS Loose fill
NAICS 326150: Urethane and Other Foam Product (except Polystyrene) Manufacturing
SIC 3085: Plastics Bottles
Sales Range $10
M
to 50
M
# of Employees 126
Plant Area 266,940
ft2
Annual Production 20,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $807,551 10,550,400
kWh
Natural Gas $9,786 1,215
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $65,019 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $21,756

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Ancillary Material Cost Savings
01 2.7241: Install outside air damper / economizer on hvac unit $5,280 $9,600 $5,280
104,519
kWh
-
02 2.2113: Repair or replace steam traps $9,803 $4,000 $9,803
194,036
kWh
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,257 $50 $1,257
24,889
kWh
-
04 2.4151: Develop a repair/replace policy $16,200 $18,200 $16,200
321,000
kWh
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $21,756 $173,505 $16,614
325,775
kWh
$5,142
06 2.2614: Use cooling tower or economizer to replace chiller cooling $10,723 - $10,723
204,449
kWh
-
TOTAL RECOMMENDED $65,019 $205,355 $59,877
1,174,668
kWh
$5,142
TOTAL IMPLEMENTED $21,756 $173,505 $16,614
325,775
kWh
$5,142
Yearly Savings* Imp'd Cost* Electricity Usage Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs