ITAC Assessment: TT0026
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ITAC Assessment: TT0026
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Assessment Year 2008
Principal Product Aluminum automotive components
NAICS 331523: Nonferrous Metal Die-Casting Foundries
SIC 3363: Aluminum Die-Castings
Sales Range $10
M
to 50
M
# of Employees 175
Plant Area 110,000
ft2
Annual Production 2,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,018,125 20,103,300
kWh
Electricity Demand $454,217 38,021
kW-mo/yr
Electricity Fees $3,643 -
Natural Gas $1,598,505 141,103
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $134,169 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $67,300 $63,800 $39,500
760,000
kWh
$19,000
-
kW-mo/yr
$8,800 - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $17,980 $6,600 $11,800
224,640
kWh
$5,600
-
kW-mo/yr
- - $580
03 2.7142: Utilize higher efficiency lamps and/or ballasts $1,430 $3,640 $560
11,180
kWh
$290
-
kW-mo/yr
- - $580
04 2.7142: Utilize higher efficiency lamps and/or ballasts $190 $590 $140
2,730
kWh
$50
-
kW-mo/yr
- - -
05 2.4226: Use / purchase optimum sized compressor $16,119 $55,000 $10,761
214,157
kWh
$5,358
-
kW-mo/yr
- - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,000 $4,900 $5,000
1,300
kWh
- - - -
07 2.2511: Insulate bare equipment $25,000 $1,000 - - - $25,000
-
MMBtu
-
08 2.3212: Optimize plant power factor $1,150 $6,000 - - $1,150 - -
TOTAL RECOMMENDED $134,169 $141,530 $67,761
1,214,007
kWh
$30,298
-
kW-mo/yr
$9,950 $25,000
-
MMBtu
$1,160
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs