ITAC Assessment: TT0022
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ITAC Assessment: TT0022
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Assessment Year 2008
Principal Product Electrical Outlet Boxes
NAICS 335931: Current-Carrying Wiring Device Manufacturing
SIC 3644: Noncurrent-Carrying Wiring Devices
Sales Range $100
M
to 500
M
# of Employees 379
Plant Area 3,250,000
ft2
Annual Production 48,780
ton
Production Hrs. Annual 6,500
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $675,270 16,645,080
kWh
Electricity Demand $538,444 34,362
kW-mo/yr
Electricity Fees $30,107 -
Natural Gas $208,705 16,667
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $276,120 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.1113: Reduce combustion air flow to optimum $10,000 $2,500 - - $10,000
-
MMBtu
-
02 2.2136: Install / repair insulation on steam lines $23,950 $15,491 - - $23,950
-
MMBtu
-
03 2.4224: Upgrade controls on compressors $23,300 $50,530 $23,300
466,772
kWh
- - -
04 2.2113: Repair or replace steam traps $7,750 $4,800 $7,750
161,500
kWh
- - -
05 2.4239: Eliminate or reduce compressed air usage $13,400 $13,400 $13,400
278,800
kWh
- - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $22,600 $10,900 $22,600
470,900
kWh
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $154,961 $376,774 $86,870
1,810,166
kWh
$47,591
-
kW-mo/yr
- $20,500
08 2.7142: Utilize higher efficiency lamps and/or ballasts $10,022 $14,263 $4,638
96,654
kWh
$3,710
-
kW-mo/yr
- $1,674
09 2.7142: Utilize higher efficiency lamps and/or ballasts $6,966 $13,554 $2,388
49,751
kWh
$3,525
-
kW-mo/yr
- $1,053
10 2.7142: Utilize higher efficiency lamps and/or ballasts $2,304 $26,136 $633
13,200
kWh
$507
-
kW-mo/yr
- $1,164
11 2.7142: Utilize higher efficiency lamps and/or ballasts $308 $150 $76
1,584
kWh
$61
-
kW-mo/yr
- $171
12 2.7142: Utilize higher efficiency lamps and/or ballasts $559 $683 $212
4,415
kWh
$116
-
kW-mo/yr
- $231
TOTAL RECOMMENDED $276,120 $529,181 $161,867
3,353,742
kWh
$55,510
-
kW-mo/yr
$33,950
-
MMBtu
$24,793
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs