ITAC Assessment: TT0005
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ITAC Assessment: TT0005
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Assessment Year 2007
Principal Product Architectural Aluminum Extrusions
NAICS 331318: Other Aluminum Rolling, Drawing, and Extruding
SIC 3354: Aluminum Extruded Products
Sales Range $50
M
to 100
M
# of Employees 310
Plant Area 300,000
ft2
Annual Production 26,600,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,176,888 20,358,000
kWh
Natural Gas $984,676 110,849
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $151,972 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $112,936

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7447: Install vinyl strip / high speed / air curtain doors $10,913 $7,515 - - $10,913
-
MMBtu
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,570 $4,816 $502
40
kWh
$2,068
-
kW-mo/yr
-
03 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $4,206 $400 $4,107
58,762
kWh
$99
-
kW-mo/yr
-
04 2.7241: Install outside air damper / economizer on hvac unit $864 $4,080 $640
15,522
kWh
$224
-
kW-mo/yr
-
05 2.7316: Centralize control of exhaust fans to ensure their shutdown, or establish program to ensure manual shutdown $1,002 $200 - - $1,002
-
MMBtu
06 2.3212: Optimize plant power factor $62,060 $50,000 - $62,060
-
kW-mo/yr
-
07 2.7447: Install vinyl strip / high speed / air curtain doors $7,808 $5,060 - - $7,808
-
MMBtu
08 2.1133: Adjust burners for efficient operation $47,304 $2,000 - - $47,304
-
MMBtu
09 2.2414: Use waste heat from hot flue gases to preheat $15,245 $44,608 - - $15,245
-
MMBtu
TOTAL RECOMMENDED $151,972 $118,679 $5,249
74,324
kWh
$64,451
-
kW-mo/yr
$82,272
-
MMBtu
TOTAL IMPLEMENTED $112,936 $57,016 $502
40
kWh
$64,128
-
kW-mo/yr
$48,306
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs