| Assessment Year | 1999 |
|---|---|
| Principal Product | Coated Plastic Parts |
| NAICS |
n/a
|
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $1 M to 5M |
| # of Employees | 102 |
| Plant Area |
80,000
ft2
|
| Annual Production | 20,000,000
pieces
|
| Production Hrs. Annual | 2,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $47,026 | 649,179 |
kWh
|
$0.072 |
| Electricity Demand | $59,521 | 5,292 |
kW-mo/yr
|
$11.25 |
| Electricity Fees | $406 | - |
|
- |
| Natural Gas | $32,469 | 9,846 |
MMBtu
|
$3.30 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $79,066 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $25,733 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,280 | $7,301 |
$1,897
32,825
kWh
|
$2,383
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.7243: Improve air circulation with destratification fans / other methods | $680 | $700 | - | - |
$680
-
MMBtu
|
- | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $667 | $300 |
$269
4,689
kWh
|
$398
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4221: Install compressor air intakes in coolest locations | $349 | $1,000 |
$134
2,345
kWh
|
$215
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.2437: Recover waste heat from equipment | $815 | $990 | - | - |
$815
-
MMBtu
|
- | - | - | |
| 06 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $13,503 | $3,700 | - | - | - |
$1,503
-
lb
|
- | $12,000 | |
| 07 | 3.8135: Use low voc or water based paint | $5,439 | $500 | - | - | - | - | - | $5,439 | |
| 08 | 4.111: Add equipment/ operators to reduce production bottleneck | $53,333 | $1,548 | - | - | - | - | $53,333 | - | |
| TOTAL RECOMMENDED | $79,066 | $16,039 |
$2,300
39,859
kWh
|
$2,996
-
kW-mo/yr
|
$1,495
-
MMBtu
|
$1,503
-
lb
|
$53,333 | $17,439 | ||
| TOTAL IMPLEMENTED | $25,733 | $14,491 |
$2,300
39,859
kWh
|
$2,996
-
kW-mo/yr
|
$1,495
-
MMBtu
|
$1,503
-
lb
|
- | $17,439 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs