ITAC Assessment: TT0002
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Assessment Year 2007
Principal Product Electric Heating Elements
NAICS 333415: Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipmen
SIC 3585: Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipment
Sales Range $50
M
to 100
M
# of Employees 350
Plant Area 203,000
ft2
Annual Production 5,000,000
pieces
Production Hrs. Annual 7,100
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $197,514 4,706,000
kWh
Electricity Demand $114,028 10,228
kW-mo/yr
Natural Gas $3,525 208
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $144,007 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $46,248

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings
01 2.7224: Reduce space conditioning during non-working hours $13,371 - $13,371
183,165
kWh
-
02 2.7447: Install vinyl strip / high speed / air curtain doors $20,500 $8,381 $20,500
114,808
kWh
-
03 2.3212: Optimize plant power factor $3,500 $8,000 - $3,500
04 2.7142: Utilize higher efficiency lamps and/or ballasts $612 $1,318 $612
8,491
kWh
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $5,680 $16,138 $5,680
54,184
kWh
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $50,171 $150,176 $50,171
570,145
kWh
-
07 2.2437: Recover waste heat from equipment $17,296 $3,500 $17,296
236,925
kWh
-
08 2.4239: Eliminate or reduce compressed air usage $9,553 $14,000 $9,553
130,867
kWh
-
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $23,324 $1,400 $23,324
319,500
kWh
-
TOTAL RECOMMENDED $144,007 $202,913 $140,507
1,618,085
kWh
$3,500
TOTAL IMPLEMENTED $46,248 $15,400 $46,248
633,532
kWh
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs