ITAC Assessment: TN0666
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ITAC Assessment: TN0666
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Assessment Year 2000
Principal Product Flexible intermediate bulk containers
NAICS
n/a
SIC 2673: Plastics, Foil, and Coated Paper Bags
Sales Range $10
M
to 50
M
# of Employees 143
Plant Area 40,000
ft2
Annual Production 500,000
pieces
Production Hrs. Annual 4,845
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $38,076 970,692
kWh
Electricity Demand $29,236 3,103
kW-mo/yr
Electricity Fees $600 -
LPG $9,458 973
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $86,400 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $44,515

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Product Savings
01 4.111: Add equipment/ operators to reduce production bottleneck $24,000 $45,920 - - - - - - $24,000
02 4.431: Train operators for maximum operating efficiency $18,800 $16,000 - - - - - $18,800 -
03 2.7261: Install timers and/or thermostats $12,160 $3,250 - - - $12,160
-
MMBtu
- - -
04 4.111: Add equipment/ operators to reduce production bottleneck $9,945 $16,050 - - - - - - $9,945
05 3.5313: Increase amount of waste recovered for resale $5,902 $5,705 - - - - $5,902
-
lb
- -
06 2.3191: Use demand controller or load shedder $3,640 $4,620 - $3,640
-
kW-mo/yr
- - - - -
07 2.7145: Install skylights $2,460 $5,070 - - - $2,460
-
MMBtu
- - -
08 3.5313: Increase amount of waste recovered for resale $1,433 $800 - - - - $1,433
-
lb
- -
09 2.2437: Recover waste heat from equipment $1,120 $1,460 - - - $1,120
-
MMBtu
- - -
10 2.4314: Use synthetic lubricant $900 - $680
9,672
kWh
$220
-
kW-mo/yr
- - - - -
11 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $560 $1,200 $420
5,862
kWh
$140
-
kW-mo/yr
- - - - -
12 2.1331: Burn a less expensive grade of fuel $4,100 $5,620 - - $(-5,358.0)
-
MMBtu
$9,458
-
MMBtu
- - -
13 3.6192: Use a less expensive method of waste removal $1,380 - - - - - $1,380
-
lb
- -
TOTAL RECOMMENDED $86,400 $105,695 $1,100
15,534
kWh
$4,000
-
kW-mo/yr
$(-5,358.0)
-
MMBtu
$25,198
-
MMBtu
$8,715
-
lb
$18,800 $33,945
TOTAL IMPLEMENTED $44,515 $33,035 $1,100
15,534
kWh
$4,000
-
kW-mo/yr
- $13,280
-
MMBtu
$7,335
-
lb
$18,800 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs