ITAC Assessment: SD0454
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ITAC Assessment: SD0454
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Assessment Year 2012
Principal Product Coated Sheet Steel
NAICS 331221: Rolled Steel Shape Manufacturing
SIC 3316: Cold-Rolled Steel Sheet, Strip, and Bars
Sales Range $100
M
to 500
M
# of Employees 150
Plant Area 373,000
ft2
Annual Production 41,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,362,959 56,087,080
kWh
Electricity Demand $583,222 52,341
kW-mo/yr
Electricity Fees $(-222,973.0) -
Natural Gas $1,808,440 738,614
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $234,813 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $26,051

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $3,512 $200 $3,512
83,420
kWh
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,236 $2,700 $5,977
141,965
kWh
$2,259
-
kW-mo/yr
- -
03 2.2523: Reduce infiltration to refrigerated areas; isolate hot equipment from refrigerated areas $6,156 $2,000 $4,467
106,105
kWh
$1,689
-
kW-mo/yr
- -
04 2.4131: Size electric motors for peak operating efficiency $5,354 $2,350 $3,372
80,086
kWh
$1,982
-
kW-mo/yr
- -
05 2.2511: Insulate bare equipment $14,303 $13,546 - - $14,303
-
MMBtu
-
06 2.2414: Use waste heat from hot flue gases to preheat $3,826 $6,000 - - $3,826
-
MMBtu
-
07 2.2693: Use waste heat steam for absorption refrigeration $28,169 $55,000 $18,418
437,478
kWh
$9,751
-
kW-mo/yr
- -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $14,363 $31,050 $11,100
263,656
kWh
$3,263
-
kW-mo/yr
- -
09 2.3412: Use waste heat to produce steam to drive a steam turbine-generator $148,802 $420,000 $137,528
3,266,693
kWh
$54,608
-
kW-mo/yr
- $(-43,334.0)
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,092 $5,992 $1,518
36,060
kWh
$574
-
kW-mo/yr
- -
TOTAL RECOMMENDED $234,813 $538,838 $185,892
4,415,463
kWh
$74,126
-
kW-mo/yr
$18,129
-
MMBtu
$(-43,334.0)
TOTAL IMPLEMENTED $26,051 $16,446 $9,489
225,385
kWh
$2,259
-
kW-mo/yr
$14,303
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs