ITAC Assessment: TN0650
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ITAC Assessment: TN0650
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Assessment Year 2000
Principal Product Snack Foods
NAICS
n/a
SIC 2096: Potato Chips, Corn Chips, and Similar Snacks
Sales Range $50
M
to 100
M
# of Employees 250
Plant Area 40,000
ft2
Annual Production 6,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $536,774 16,403,576
kWh
Electricity Demand $316,557 33,688
kW-mo/yr
Electricity Fees $(-20,686.0) -
Natural Gas $335,668 90,410
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $229,555 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $16,550

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Primary Product Savings
01 4.421: Modify current incentive program $150,000 $30,000 - - - - - $(-60,000.0) - - $210,000
02 2.4231: Reduce the pressure of compressed air to the minimum required $8,400 - $5,100
150,059
kWh
$3,300
-
kW-mo/yr
- - - - - - -
03 3.1191: Change procedures / equipment / operating conditions $8,150 - - - - - $150
-
gal
- - $8,000 -
04 2.2511: Insulate bare equipment $6,220 $2,180 $6,220
122,509
kWh
- - - - - - - -
05 2.2441: Preheat boiler makeup water with waste process heat $6,350 $36,000 - - $6,350
-
MMBtu
- - - - - -
06 3.6193: Install equipment (eg compactor) to reduce disposal costs $3,960 $16,600 - - - - - - $3,960 - -
07 3.4111: Use closed cycle process to minimize waste water production $39,640 $30,500 $2,010
(-59,203)
kWh
$1,025
-
kW-mo/yr
- $36,605
-
Tgal
- - - - -
08 2.2163: Use minimum steam operating pressure $5,280 - - - $5,280
-
MMBtu
- - - - - -
09 2.4221: Install compressor air intakes in coolest locations $1,555 $1,120 $175
56,858
kWh
$1,380
-
kW-mo/yr
- - - - - - -
TOTAL RECOMMENDED $229,555 $116,400 $13,505
270,223
kWh
$5,705
-
kW-mo/yr
$11,630
-
MMBtu
$36,605
-
Tgal
$150
-
gal
$(-60,000.0) $3,960 $8,000 $210,000
TOTAL IMPLEMENTED $16,550 - $5,100
150,059
kWh
$3,300
-
kW-mo/yr
- - $150
-
gal
- - $8,000 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs