ITAC Assessment: TN0648
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ITAC Assessment: TN0648
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Assessment Year 2000
Principal Product semi-pneumatic rubber tires
NAICS
n/a
SIC 3011: Tires and Inner Tubes
Sales Range $10
M
to 50
M
# of Employees 180
Plant Area 178,000
ft2
Annual Production 6,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $343,157 8,566,823
kWh
Natural Gas $430,911 109,586
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $762,325 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $621,300

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Gaseous Waste Savings Personnel Changes Savings Administrative Changes Savings
01 3.5112: Reprocess spent oils on site for re-use $397,630 $80,830 $8,730
545,135
kWh
- - - $388,900
-
lb
- - -
02 2.2121: Increase amount of condensate returned $197,660 $27,450 - - $175,800
-
MMBtu
$21,860
-
Tgal
- - - -
03 3.2176: Increase use of automation $32,400 $5,020 - - - - $32,400
-
lb
- - -
04 3.5315: Lease / purchase baler; sell cardboard to recycler $26,010 $5,625 - - - - $26,010
-
lb
- - -
05 2.2511: Insulate bare equipment $12,600 $6,880 - - $12,600
-
MMBtu
- - - - -
06 3.7212: Improved material handling (mixing and transfer) $8,510 $16,470 - - - - - $8,510
-
lb
- -
07 4.422: Utilize outside contracting $4,500 $13,800 - - - - - - $4,500 -
08 3.5218: Reuse / recycle/ sell rubber products $39,770 $104,630 $(-2,800.0)
70,340
kWh
- - - $40,000
-
lb
- - $2,570
09 4.446: Automate finishing process $30,000 $71,380 - - - - - - $30,000 -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $9,645 $19,080 $6,625
165,592
kWh
$3,020
-
kW-mo/yr
- - - - - -
11 3.2176: Increase use of automation $3,600 $4,500 - - - - $3,600
-
lb
- - -
TOTAL RECOMMENDED $762,325 $355,665 $12,555
781,067
kWh
$3,020
-
kW-mo/yr
$188,400
-
MMBtu
$21,860
-
Tgal
$490,910
-
lb
$8,510
-
lb
$34,500 $2,570
TOTAL IMPLEMENTED $621,300 $113,905 $8,730
545,135
kWh
- $175,800
-
MMBtu
$21,860
-
Tgal
$414,910
-
lb
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Gaseous Waste Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs