| Assessment Year | 1997 |
|---|---|
| Principal Product | Seat belt fabric |
| NAICS |
n/a
|
| SIC | 2399: Fabricated Textile Products, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 480 |
| Plant Area |
219,000
ft2
|
| Annual Production | 300,000,000
thousand feet
|
| Production Hrs. Annual | 6,600
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $751,038 | 24,721,571 |
kWh
|
$0.030 |
| Electricity Demand | $446,985 | 47,770 |
kW-mo/yr
|
$9.36 |
| Electricity Fees | $9,572 | - |
|
- |
| Natural Gas | $597,293 | 181,727 |
MMBtu
|
$3.29 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $729,195 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Primary Product Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.112: Replace old machine with new automatic multi-station tool | $537,700 | $66,720 | - | - | - | - | - | $(-102,300.0) | $(-20,000.0) | - | - | $660,000 | |
| 02 | 3.5313: Increase amount of waste recovered for resale | $124,950 | $40,400 | - | - | - | - | - | $(-17,050.0) | $(-20,000.0) | - | $162,000 | - | |
| 03 | 3.3128: Utilize other methods to remove contaminants | $46,080 | $4,900 | - | - |
$23,040
-
Tgal
|
$4,320
-
gal
|
- | - | - | $18,720 | - | - | |
| 04 | 2.7261: Install timers and/or thermostats | $8,620 | $2,090 |
$8,620
287,222
kWh
|
- | - | - | - | - | - | - | - | - | |
| 05 | 2.2437: Recover waste heat from equipment | $4,850 | $4,350 |
$4,850
430,832
kWh
|
- | - | - | - | - | - | - | - | - | |
| 06 | 3.7212: Improved material handling (mixing and transfer) | $3,345 | - | - | - | - | - |
$3,825
-
gal
|
- | $(-1,000.0) | $520 | - | - | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,820 | $4,340 |
$1,760
58,617
kWh
|
$1,060
-
kW-mo/yr
|
- | - | - | - | - | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $830 | $745 |
$240
7,913
kWh
|
$590
-
kW-mo/yr
|
- | - | - | - | - | - | - | - | |
| TOTAL RECOMMENDED | $729,195 | $123,545 |
$15,470
784,584
kWh
|
$1,650
-
kW-mo/yr
|
$23,040
-
Tgal
|
$4,320
-
gal
|
$3,825
-
gal
|
$(-119,350.0) | $(-41,000.0) | $19,240 | $162,000 | $660,000 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Primary Product Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs