ITAC Assessment: TN0609
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ITAC Assessment: TN0609
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Assessment Year 1997
Principal Product Industrial metal-working tools (inserts)
NAICS
n/a
SIC 3545: Cutting Tools, Machine Tool Accessories, and Machinists' Precision Measuring Devices
Sales Range $100
M
to 500
M
# of Employees 86
Plant Area 23,000
ft2
Annual Production 33,000,000
pieces
Production Hrs. Annual 6,600
hrs
Location (State) South Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $175,560 2,988,277
kWh
Electricity Demand $28,084 8,906
kW-mo/yr
Electricity Fees $816 -
Natural Gas $6,415 1,082
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $173,220 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $5,330

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Other Liquid (haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
01 4.431: Train operators for maximum operating efficiency $83,060 $19,080 $(-100.0)
(-1,758)
kWh
- - - - $83,160 -
02 3.8142: Distill contaminated solvents for reuse $64,970 $45,880 - - - - $16,830
-
gal
$1,160 $46,980
03 3.1242: Allow drainage before withdrawing object $10,970 $5,080 - - - - $3,130
-
gal
$260 $7,580
04 3.3131: Use evaporation to concentrate material $8,030 $20,880 $(-810.0)
(-40,445)
kWh
- - $8,840
-
gal
- - -
05 2.7261: Install timers and/or thermostats $5,330 $6,200 $4,840
86,460
kWh
- $490
-
MMBtu
- - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $860 $600 $740
13,189
kWh
$120
-
kW-mo/yr
- - - - -
TOTAL RECOMMENDED $173,220 $97,720 $4,670
57,446
kWh
$120
-
kW-mo/yr
$490
-
MMBtu
$8,840
-
gal
$19,960
-
gal
$84,580 $54,560
TOTAL IMPLEMENTED $5,330 $6,200 $4,840
86,460
kWh
- $490
-
MMBtu
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Other Liquid (haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs