ITAC Assessment: TN0608
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ITAC Assessment: TN0608
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Assessment Year 1997
Principal Product Carbon copy and carbonless business forms
NAICS
n/a
SIC 2761: Manifold Business Forms
Sales Range $5
M
to 10
M
# of Employees 63
Plant Area 45,000
ft2
Annual Production 780,000,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $39,538 1,439,625
kWh
Electricity Demand $16,372 3,888
kW-mo/yr
Electricity Fees $6,710 -
Natural Gas $3,438 528
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $31,050 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $22,000

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings
01 4.322: Eliminate old stock and modify inventory control $10,600 $11,400 - - - - - - $10,600
02 3.6193: Install equipment (eg compactor) to reduce disposal costs $8,970 $12,600 $(-50.0)
(-1,758)
kWh
- - - $9,070
-
lb
$(-50.0) -
03 3.5217: Reuse / recycle/ sell paper products $4,940 $2,400 - - - - $6,760
-
lb
$(-1,820.0) -
04 2.6225: Eliminate third shift $3,940 - $3,940
145,955
kWh
- - - - - -
05 2.7261: Install timers and/or thermostats $1,300 $240 $300
11,137
kWh
- - $1,000
-
MMBtu
- - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $650 $500 $400
14,654
kWh
$250
-
kW-mo/yr
- - - - -
07 2.4231: Reduce the pressure of compressed air to the minimum required $480 - $280
10,258
kWh
$200
-
kW-mo/yr
- - - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $170 $470 $130
4,689
kWh
- $40 - - - -
TOTAL RECOMMENDED $31,050 $27,610 $5,000
184,935
kWh
$450
-
kW-mo/yr
$40 $1,000
-
MMBtu
$15,830
-
lb
$(-1,870.0) $10,600
TOTAL IMPLEMENTED $22,000 $24,740 $930
34,291
kWh
$450
-
kW-mo/yr
- $1,000
-
MMBtu
$9,070
-
lb
$(-50.0) $10,600
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs