ITAC Assessment: TN0606
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ITAC Assessment: TN0606
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Assessment Year 1997
Principal Product Automotive interior door panels
NAICS
n/a
SIC 3350:
Sales Range $50
M
to 100
M
# of Employees 485
Plant Area 165,000
ft2
Annual Production 1,820,000
pieces
Production Hrs. Annual 7,056
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $269,453 17,127,491
kWh
Electricity Demand $326,544 35,496
kW-mo/yr
Electricity Fees $23,653 -
LPG $53,138 7,060
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $171,730 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $167,060

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Solid Waste (non-haz) Savings Primary Raw Material Savings Primary Product Savings
01 3.1172: Revise raw material specs $134,780 $10,600 - - - - $(-2,700.0)
-
lb
$137,480 -
02 2.1331: Burn a less expensive grade of fuel $19,980 $8,480 - - $(-33,182.0)
-
MMBtu
$53,162
-
MMBtu
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,900 $3,800 $1,640
102,579
kWh
$3,260
-
kW-mo/yr
- - - - -
04 3.5315: Lease / purchase baler; sell cardboard to recycler $4,800 - - - - - $4,800
-
lb
- -
05 4.321: Optimize production lot sizes and inventories $2,600 - - - - - - - $2,600
06 2.4221: Install compressor air intakes in coolest locations $2,320 $2,800 $800
49,824
kWh
$1,520
-
kW-mo/yr
- - - - -
07 2.7111: Reduce illumination to minimum necessary levels $2,000 $375 $1,020
63,599
kWh
$980
-
kW-mo/yr
- - - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $350 $400 $20
1,172
kWh
$330
-
kW-mo/yr
- - - - -
TOTAL RECOMMENDED $171,730 $26,455 $3,480
217,174
kWh
$6,090
-
kW-mo/yr
$(-33,182.0)
-
MMBtu
$53,162
-
MMBtu
$2,100
-
lb
$137,480 $2,600
TOTAL IMPLEMENTED $167,060 $22,880 $1,640
102,579
kWh
$3,260
-
kW-mo/yr
$(-33,182.0)
-
MMBtu
$53,162
-
MMBtu
$2,100
-
lb
$137,480 $2,600
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Solid Waste (non-haz) Savings Primary Raw Material Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs