| Assessment Year | 1997 |
|---|---|
| Principal Product | Automotive interior door panels |
| NAICS |
n/a
|
| SIC | 3350: |
| Sales Range | $50 M to 100M |
| # of Employees | 485 |
| Plant Area |
165,000
ft2
|
| Annual Production | 1,820,000
pieces
|
| Production Hrs. Annual | 7,056
hrs
|
| Location (State) | Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $269,453 | 17,127,491 |
kWh
|
$0.016 |
| Electricity Demand | $326,544 | 35,496 |
kW-mo/yr
|
$9.20 |
| Electricity Fees | $23,653 | - |
|
- |
| LPG | $53,138 | 7,060 |
MMBtu
|
$7.53 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $171,730 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $167,060 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Solid Waste (non-haz) Savings | Primary Raw Material Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.1172: Revise raw material specs | $134,780 | $10,600 | - | - | - | - |
$(-2,700.0)
-
lb
|
$137,480 | - | |
| 02 | 2.1331: Burn a less expensive grade of fuel | $19,980 | $8,480 | - | - |
$(-33,182.0)
-
MMBtu
|
$53,162
-
MMBtu
|
- | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,900 | $3,800 |
$1,640
102,579
kWh
|
$3,260
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $4,800 | - | - | - | - | - |
$4,800
-
lb
|
- | - | |
| 05 | 4.321: Optimize production lot sizes and inventories | $2,600 | - | - | - | - | - | - | - | $2,600 | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $2,320 | $2,800 |
$800
49,824
kWh
|
$1,520
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.7111: Reduce illumination to minimum necessary levels | $2,000 | $375 |
$1,020
63,599
kWh
|
$980
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $350 | $400 |
$20
1,172
kWh
|
$330
-
kW-mo/yr
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $171,730 | $26,455 |
$3,480
217,174
kWh
|
$6,090
-
kW-mo/yr
|
$(-33,182.0)
-
MMBtu
|
$53,162
-
MMBtu
|
$2,100
-
lb
|
$137,480 | $2,600 | ||
| TOTAL IMPLEMENTED | $167,060 | $22,880 |
$1,640
102,579
kWh
|
$3,260
-
kW-mo/yr
|
$(-33,182.0)
-
MMBtu
|
$53,162
-
MMBtu
|
$2,100
-
lb
|
$137,480 | $2,600 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Solid Waste (non-haz) Savings | Primary Raw Material Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs