| Assessment Year | 1997 |
|---|---|
| Principal Product | Steel structural members |
| NAICS |
n/a
|
| SIC | 3441: Fabricated Structural Metal |
| Sales Range | $5 M to 10M |
| # of Employees | 71 |
| Plant Area |
100,000
ft2
|
| Annual Production | 3,200
ton
|
| Production Hrs. Annual | 5,304
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $39,269 | 966,295 |
kWh
|
$0.041 |
| Electricity Demand | $27,497 | 3,888 |
kW-mo/yr
|
$7.07 |
| Electricity Fees | $5,227 | - |
|
- |
| Natural Gas | $627 | 71 |
MMBtu
|
$8.83 |
| LPG | $33,606 | 4,389 |
MMBtu
|
$7.66 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $138,425 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $63,635 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.322: Eliminate old stock and modify inventory control | $31,860 | $12,660 | - | - | - | - | - | $(-9,360.0) | $(-3,120.0) | $44,340 | - | - | |
| 02 | 4.111: Add equipment/ operators to reduce production bottleneck | $31,200 | $21,000 | - | - | - | - | - | $(-60,000.0) | - | - | - | $91,200 | |
| 03 | 3.5248: Separate and recycle scrap metal to foundry or for sale | $30,580 | - | - | - | - | - |
$30,580
-
lb
|
- | - | - | - | - | |
| 04 | 3.2172: Use automatic cleaning equipment | $18,020 | $38,470 |
$1,480
49,238
kWh
|
- | - | - | - | $11,700 | - | - | $4,840 | - | |
| 05 | 2.7231: Use radiant heater for spot heating | $16,800 | $19,100 | - | - | - |
$16,800
-
MMBtu
|
- | - | - | - | - | - | |
| 06 | 3.2124: Convert to air assisted / airless paint guns | $8,550 | $13,100 | - | - | - | - | - | - | - | - | $8,550 | - | |
| 07 | 2.7261: Install timers and/or thermostats | $840 | $140 |
$480
16,120
kWh
|
- |
$360
-
MMBtu
|
- | - | - | - | - | - | - | |
| 08 | 3.7131: Use a rag recycle service | $455 | - | - | - | - | - |
$530
-
lb
|
- | - | - | $(-75.0) | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $120 | $150 |
$10
293
kWh
|
$110
-
kW-mo/yr
|
- | - | - | - | - | - | - | - | |
| TOTAL RECOMMENDED | $138,425 | $104,620 |
$1,970
65,651
kWh
|
$110
-
kW-mo/yr
|
$360
-
MMBtu
|
$16,800
-
MMBtu
|
$31,110
-
lb
|
$(-57,660.0) | $(-3,120.0) | $44,340 | $13,315 | $91,200 | ||
| TOTAL IMPLEMENTED | $63,635 | $33,810 |
$10
293
kWh
|
$110
-
kW-mo/yr
|
- | - |
$530
-
lb
|
$(-69,360.0) | $(-3,120.0) | $44,340 | $(-75.0) | $91,200 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs