ITAC Assessment: TN0602
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ITAC Assessment: TN0602
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Assessment Year 1997
Principal Product Automotive exhuast components
NAICS
n/a
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $100
M
to 500
M
# of Employees 880
Plant Area 625,000
ft2
Annual Production 10,000,000
pieces
Production Hrs. Annual 6,600
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $750,057 23,873,388
kWh
Electricity Demand $512,783 49,904
kW-mo/yr
Electricity Fees $19,146 -
Natural Gas $394,987 55,804
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $881,900 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $881,900

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Primary Product Savings
01 4.611: Begin a practice of predictive / preventative maintenance $333,410 - - - - - $(-76,700.0) $2,110 $(-8,500.0) $416,500
02 4.122: Develop standard procedures to improve internal yields $327,397 - - - - $(-14,618.0)
-
lb
- $102,615 - $239,400
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $83,573 $108,500 $83,573
2,611,665
kWh
- - - - - - -
04 2.7231: Use radiant heater for spot heating $96,084 $35,020 - - $96,084
-
MMBtu
- - - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $16,339 $3,000 $9,979
311,841
kWh
$6,360
-
kW-mo/yr
- - - - - -
06 2.7131: Add area lighting switches $11,208 $13,340 $11,208
350,234
kWh
- - - - - - -
07 2.7261: Install timers and/or thermostats $10,349 $2,016 $6,508
203,400
kWh
- $3,841
-
MMBtu
- - - - -
08 3.5217: Reuse / recycle/ sell paper products $3,540 $8,288 $(-20.0)
(-586)
kWh
- - $8,625
-
lb
$(-4,125.0) - $(-940.0) -
TOTAL RECOMMENDED $881,900 $170,164 $111,248
3,476,554
kWh
$6,360
-
kW-mo/yr
$99,925
-
MMBtu
$(-5,993.0)
-
lb
$(-80,825.0) $104,725 $(-9,440.0) $655,900
TOTAL IMPLEMENTED $881,900 $170,164 $111,248
3,476,554
kWh
$6,360
-
kW-mo/yr
$99,925
-
MMBtu
$(-5,993.0)
-
lb
$(-80,825.0) $104,725 $(-9,440.0) $655,900
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs