ITAC Assessment: TN0591
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ITAC Assessment: TN0591
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Assessment Year 1996
Principal Product Transmissions and worm gear reducers
NAICS
n/a
SIC 3566: Speed Changers, Industrial High-Speed Drives, and Gears
Sales Range $5
M
to 10
M
# of Employees 85
Plant Area 66,000
ft2
Annual Production 26,000
pieces
Production Hrs. Annual 4,160
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $66,597 1,187,280
kWh
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $15,974 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,752

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Other Liquid (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.7144: Install spectral reflectors / delamp $7,095 $21,300 $6,353
119,871
kWh
- - - $742
02 3.2121: Convert to electrostatic powder coating $3,817 $10,480 - $554
-
gal
$403 - $2,860
03 3.6193: Install equipment (eg compactor) to reduce disposal costs $2,265 $6,160 - - $100 $2,165 -
04 2.2437: Recover waste heat from equipment $777 $2,520 $777
14,654
kWh
- - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $621 $1,920 $621
11,723
kWh
- - - -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $544 $1,365 $544
10,258
kWh
- - - -
07 2.4221: Install compressor air intakes in coolest locations $404 $23 $404
7,620
kWh
- - - -
08 2.4314: Use synthetic lubricant $311 - $311
5,862
kWh
- - - -
09 2.7122: Disconnect ballasts $140 $184 $140
2,638
kWh
- - - -
TOTAL RECOMMENDED $15,974 $43,952 $9,150
172,626
kWh
$554
-
gal
$503 $2,165 $3,602
TOTAL IMPLEMENTED $9,752 $27,128 $9,010
169,988
kWh
- - - $742
Yearly Savings* Imp'd Cost* Electricity Usage Savings Other Liquid (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs