ITAC Assessment: TN0586
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ITAC Assessment: TN0586
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Assessment Year 1996
Principal Product Automobile shock absorbers and suspension struts
NAICS
n/a
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $100
M
to 500
M
# of Employees 825
Plant Area 500,000
ft2
Annual Production 15,000,000
pieces
Production Hrs. Annual 7,200
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,654,761 42,452,521
kWh
Electricity Demand $358,513 93,529
kW-mo/yr
Natural Gas $528,496 131,819
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $200,350 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $43,490

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Solid Waste (haz) Savings Administrative Changes Savings Primary Raw Material Savings Water Consumption Savings
01 3.1244: Reduce solution drag-out to prevent solution loss $50,410 $15,300 - - - - - $250
-
gal
$29,140
-
gal
- $20,290
-
lb
- $730 -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $39,080 $7,880 $23,700
947,831
kWh
$15,380
-
kW-mo/yr
- - - - - - - - - -
03 3.3131: Use evaporation to concentrate material $32,200 $30,600 - - - $(-3,000.0)
-
MMBtu
- $35,200
-
gal
- - - - - -
04 3.4113: Treat and reuse rinse waters $29,935 $66,740 $(-1,330.0)
(-53,048)
kWh
$(-2,485.0)
-
kW-mo/yr
- - $16,875
-
Tgal
- - - - - - $16,875
-
Tgal
05 2.3212: Optimize plant power factor $25,125 $60,800 - - $25,125 - - - - - - - - -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $7,800 $7,350 $4,250
169,988
kWh
$3,550
-
kW-mo/yr
- - - - - - - - - -
07 2.4224: Upgrade controls on compressors $7,400 $29,600 $7,400
296,014
kWh
- - - - - - - - - - -
08 2.2511: Insulate bare equipment $3,650 $4,400 - - - $3,650
-
MMBtu
- - - - - - - -
09 3.5313: Increase amount of waste recovered for resale $4,410 - - - - - - - - $2,740
-
lb
- $1,670 - -
10 2.2122: Install / repair insulation on condensate lines $340 $260 - - - $340
-
MMBtu
- - - - - - - -
TOTAL RECOMMENDED $200,350 $222,930 $34,020
1,360,785
kWh
$16,445
-
kW-mo/yr
$25,125 $990
-
MMBtu
$16,875
-
Tgal
$35,450
-
gal
$29,140
-
gal
$2,740
-
lb
$20,290
-
lb
$1,670 $730 $16,875
-
Tgal
TOTAL IMPLEMENTED $43,490 $7,880 $23,700
947,831
kWh
$15,380
-
kW-mo/yr
- - - - - $2,740
-
lb
- $1,670 - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Solid Waste (haz) Savings Administrative Changes Savings Primary Raw Material Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs